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Unit 1 Automotive Workshop and Employability Skills |
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2 | (46) |
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Section 1-1 Introduction to the Automotive Trade |
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4 | (3) |
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4 | (1) |
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The Automotive Service Technician |
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4 | (1) |
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Automotive Workshop Safety |
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5 | (2) |
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Section 1-2 Shop Safety and Basic Technician Skills |
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7 | (19) |
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7 | (1) |
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Exhaust Ventilation System |
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8 | (1) |
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Marked Areas and Safety Signs |
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8 | (1) |
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8 | (1) |
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9 | (1) |
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10 | (1) |
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Posted Evacuation Routes and Procedures |
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10 | (1) |
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Used Vehicle Fluids and Filters |
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10 | (1) |
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Personal Protective Equipment |
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10 | (1) |
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Personal Appearance Safety |
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11 | (1) |
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11 | (1) |
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12 | (1) |
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12 | (4) |
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Tool and Shop Equipment Best Practices |
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16 | (1) |
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Getting Started with On-Vehicle Practice |
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16 | (1) |
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Opening and Closing the Hood |
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17 | (1) |
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Locating the Vehicle Identification Number |
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17 | (1) |
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Key Positions and Ignition Switch Controls |
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17 | (2) |
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Preparing a Vehicle for Service |
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19 | (1) |
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Vehicle Service Information |
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19 | (1) |
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Technical Service Bulletins |
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20 | (1) |
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20 | (2) |
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Advanced Driver Assistance Systems and Other Service Precautions |
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22 | (1) |
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22 | (1) |
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Concern-Cause-Correction Method |
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22 | (4) |
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Section 1-3 Automotive Measurement and Equipment |
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26 | (12) |
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26 | (1) |
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26 | (1) |
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27 | (1) |
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27 | (1) |
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28 | (1) |
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28 | (1) |
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29 | (1) |
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29 | (1) |
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Air and Fluid Pressure Measurement Tools |
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30 | (1) |
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Air Pressure/Vacuum Gauge |
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30 | (1) |
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30 | (1) |
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31 | (1) |
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Electrical Measurement Tools |
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31 | (1) |
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32 | (1) |
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32 | (1) |
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Vehicle Lifting Tools and Equipment |
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33 | (1) |
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Floor Jack and Jack Stands |
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33 | (1) |
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34 | (1) |
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35 | (1) |
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35 | (1) |
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35 | (3) |
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Section 1-4 Workplace Employability Skills |
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38 | (10) |
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Employability Requirements |
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38 | (1) |
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38 | (1) |
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39 | (1) |
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39 | (1) |
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Adherence to Uniform Policies |
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39 | (1) |
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Traits of a Successful Technician |
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39 | (1) |
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Displays Reliability with Time and Tasks |
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40 | (1) |
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Takes and Follows Directions |
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40 | (1) |
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Treats the Profession with Honesty and Integrity |
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40 | (1) |
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Shows Initiative and Motivation |
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41 | (1) |
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Workplace Professional Behavior |
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41 | (1) |
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Exhibits Proper Verbal, Nonverbal, and Written Communication |
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41 | (1) |
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Shows Awareness of and Follows Workplace Policies and Industry Laws |
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42 | (1) |
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Collaborates with Others as Part of a Team |
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42 | (1) |
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Respects and Cooperates with Coworkers and Customers |
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43 | (1) |
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Identifies and Works to Resolve Workplace Issues and Conflicts |
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43 | (1) |
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Provides Appropriate and Honest Feedback and Services to the Customer |
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43 | (1) |
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44 | (1) |
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Read and Analyze Technical Documents |
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44 | (1) |
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Write to Explain the Service Provided |
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44 | (1) |
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Create, Follow, and Modify a Plan of Work |
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44 | (1) |
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Use Scientific Principles and Math Concepts to Solve Problems |
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44 | (4) |
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Unit 2 General Service Tasks |
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48 | (72) |
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Section 2-1 Introduction to General Service Tasks |
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50 | (3) |
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50 | (3) |
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Section 2-2 Vehicle Inspection |
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53 | (28) |
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53 | (1) |
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54 | (1) |
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Checked/Service Suggested |
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54 | (1) |
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Checked/Passed Inspection |
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54 | (1) |
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Multipoint Vehicle Inspection Form |
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54 | (2) |
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Vehicle Inspection Maintenance Items |
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56 | (1) |
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56 | (1) |
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57 | (1) |
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Automatic Transmission Fluid |
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57 | (1) |
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57 | (1) |
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57 | (1) |
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Brake Fluid and Hydraulic Clutch Fluid |
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58 | (1) |
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58 | (1) |
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Radiator/Coolant Hoses and Clamps |
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59 | (1) |
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Battery Cable Connections and Hold Down |
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59 | (1) |
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60 | (1) |
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61 | (1) |
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61 | (1) |
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Anti-Lock Brake System Module and Under-Hood Brake Lines |
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61 | (1) |
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Bulb and Warning Light Check |
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62 | (1) |
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Vehicle Inspection Functional Tests |
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62 | (1) |
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Vehicle Interior Inspection |
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62 | (1) |
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63 | (1) |
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63 | (1) |
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Adjustable Driver/Passenger Seat |
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63 | (1) |
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Second and Third Row Seats |
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63 | (1) |
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64 | (1) |
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Floor Mats, Carpet, Door Trim, and Door Seals |
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65 | (1) |
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Horn and Steering Wheel Controls |
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65 | (1) |
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66 | (1) |
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Power Mirrors and Interior Mirror |
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66 | (1) |
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Trunk and Powered Trunk Release |
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66 | (1) |
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66 | (1) |
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Center Console and Armrests |
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67 | (1) |
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67 | (1) |
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67 | (1) |
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Interior Door Handles and Locks |
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67 | (1) |
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Vehicle Exterior Inspection |
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68 | (1) |
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68 | (1) |
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68 | (1) |
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68 | (1) |
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68 | (1) |
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69 | (1) |
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69 | (1) |
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69 | (1) |
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69 | (1) |
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69 | (1) |
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Brake and Center High-Mount Brake Lights |
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69 | (1) |
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Bumpers, Fascia, and Grill |
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70 | (1) |
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70 | (1) |
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Windshield and Window Glass |
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70 | (1) |
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70 | (1) |
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Exterior Painted Surfaces |
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70 | (1) |
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Vehicle Test-Drive Inspection |
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71 | (1) |
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Engine Start-up, Idle, and Warning Indicators |
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71 | (1) |
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Vehicle Acceleration and Transmission Shifting |
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72 | (1) |
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73 | (1) |
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Stability, Vibrations, Squeaks, and Rattles |
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73 | (1) |
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Smooth Braking and Centered Steering Wheel |
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73 | (1) |
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73 | (1) |
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73 | (1) |
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73 | (1) |
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In-Shop and Under-Vehicle Inspection |
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73 | (1) |
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Heat/Defrost/Air Conditioning and Fan Speed |
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73 | (1) |
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74 | (1) |
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74 | (7) |
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Section 2-3 Engine-Related Maintenance |
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81 | (12) |
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81 | (1) |
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81 | (1) |
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81 | (1) |
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Basic Engine Operation Principles |
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81 | (1) |
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82 | (1) |
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82 | (1) |
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82 | (1) |
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Engine Oil and Filter Change |
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83 | (3) |
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Drive Belt System and Serpentine Belt |
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86 | (1) |
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86 | (2) |
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Ignition System and Spark Plugs |
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88 | (5) |
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Section 2-4 Chassis-Related Maintenance |
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93 | (11) |
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93 | (1) |
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93 | (2) |
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95 | (1) |
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Tire Sidewall Information |
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96 | (1) |
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96 | (1) |
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Department of Transportation Date Code |
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96 | (1) |
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Wheel Stud Service and Lug Nut Torque |
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97 | (1) |
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Tire Assembly Installation |
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98 | (1) |
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Disc Brake Inspection and Measurement |
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98 | (2) |
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Drum Brake Inspection and Measurement |
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100 | (4) |
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Section 2-5 Vehicle On-Board Diagnostics and Electrical |
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104 | (16) |
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Vehicle On-Board Diagnostics |
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104 | (1) |
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105 | (1) |
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105 | (1) |
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Accessing Vehicle On-Board Diagnostics |
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105 | (5) |
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110 | (1) |
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Using a Digital Multimeter |
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111 | (4) |
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115 | (1) |
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115 | (1) |
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Testing Basic Electrical Components |
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116 | (4) |
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Unit 3 Tire Service and Vehicle Alignment |
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120 | (32) |
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Section 3-1 Introduction to Tire Service |
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122 | (3) |
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122 | (3) |
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Section 3-2 Tire and Wheel Service |
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125 | (13) |
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125 | (1) |
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125 | (1) |
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126 | (1) |
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126 | (2) |
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128 | (1) |
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129 | (1) |
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129 | (1) |
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130 | (2) |
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132 | (1) |
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133 | (5) |
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Section 3-3 Alignment Theory and Pre-Alignment Inspection |
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138 | (8) |
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138 | (1) |
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138 | (1) |
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Tire and Wheel Inspection |
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139 | (1) |
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Steering and Suspension Inspection |
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140 | (2) |
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142 | (4) |
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Section 3-4 Tire Pressure Monitoring System Theory and Service |
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146 | (6) |
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Tire Pressure Monitoring Systems |
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146 | (1) |
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147 | (5) |
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152 | (40) |
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Section 4-1 Brake System Components and Operation |
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154 | (7) |
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154 | (1) |
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Basic Brake System Operation |
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155 | (1) |
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Major Brake System Components |
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156 | (1) |
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156 | (1) |
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156 | (1) |
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157 | (1) |
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157 | (1) |
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158 | (1) |
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Power Brake Assist Systems |
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158 | (1) |
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158 | (1) |
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Anti-Lock Brake Control Unit |
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159 | (1) |
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Brake System Switches and Sensors |
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159 | (1) |
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Regenerative and Automatic Emergency Braking Systems |
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159 | (2) |
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Section 4-2 Brake Hydraulic System Service |
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161 | (8) |
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Brake Hydraulic System Service |
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161 | (1) |
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161 | (1) |
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Master Cylinder Diagnosis and Service |
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162 | (2) |
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Brake Lines and Hoses Service |
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164 | (1) |
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Drum Brake Wheel Cylinder Service |
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165 | (1) |
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165 | (1) |
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Brake Hydraulic System Bleeding |
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166 | (3) |
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Section 4-3 Drum and Disc Brake Service |
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169 | (12) |
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169 | (1) |
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170 | (2) |
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172 | (1) |
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173 | (5) |
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Post-Service Brake System Tests |
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178 | (3) |
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Section 4-4 Wheel Bearing and Brake Assist System Service |
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181 | (11) |
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181 | (1) |
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Tapered Roller Bearing Service |
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182 | (2) |
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184 | (1) |
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Power Brake Assist Systems |
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184 | (1) |
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Vacuum Booster Brake Assist Systems |
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184 | (1) |
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Hydraulic Booster Brake Assist Systems |
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185 | (1) |
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Electric Booster Brake Assist Systems |
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186 | (1) |
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Power Brake Assist Systems Diagnosis and Service |
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186 | (1) |
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187 | (1) |
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Parking Brake Systems Service |
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188 | (4) |
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Unit 5 Steering, Restraint, and Suspension Systems Service |
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192 | (23) |
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Section 5-1 Introduction to Steering, Restraint, and Suspension Systems |
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194 | (5) |
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194 | (1) |
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194 | (1) |
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Vehicle Restraint System Overview |
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195 | (1) |
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Suspension System Overview |
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196 | (1) |
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Suspension System Designs |
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197 | (2) |
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Section 5-2 Steering System Service |
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199 | (11) |
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Steering System Designs and Hydraulic-Assist Systems |
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199 | (1) |
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Parallelogram Steering Systems |
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200 | (2) |
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Rack-and-Pinion Steering Systems |
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202 | (1) |
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Hydraulic-Assist System Electronic Controls |
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203 | (1) |
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Electric-Assist Power Steering Systems |
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203 | (1) |
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Power Steering System Diagnosis and Service |
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204 | (2) |
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206 | (4) |
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Section 5-3 Supplemental Restraint Systems Service |
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210 | (5) |
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Supplemental Restraint Systems |
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210 | (1) |
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Supplemental Restraint System Components |
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210 | (2) |
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Supplemental Restraint System Service |
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212 | (1) |
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Air Bag Service Precautions |
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212 | (1) |
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System Testing and Diagnosis |
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212 | (1) |
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Steering Wheel Air Bag Service |
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213 | (2) |
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215 | (17) |
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Section 5-4 Suspension System Service |
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218 | (14) |
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218 | (1) |
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Suspension System Components |
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219 | (1) |
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219 | (1) |
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220 | (1) |
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220 | (1) |
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Stabilizer Bar and End Links |
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221 | (1) |
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221 | (3) |
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Shock Absorbers and Struts |
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224 | (1) |
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225 | (2) |
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Active Suspension Systems |
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227 | (1) |
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Suspension System Service |
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227 | (5) |
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Unit 6 Engine Repair and Cooling System Service |
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232 | (40) |
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Section 6-1 Introduction to Engine Repair and Cooling Systems |
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234 | (5) |
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Basic Engine Operation Principles |
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234 | (1) |
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234 | (1) |
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234 | (1) |
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Basic Cooling System Operation Principles |
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235 | (1) |
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Electric Motor Propulsion |
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236 | (3) |
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Section 6-2 Engine Repair Service |
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239 | (20) |
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239 | (1) |
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240 | (1) |
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240 | (1) |
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240 | (3) |
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243 | (1) |
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243 | (1) |
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Engine Timing Belt Service |
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244 | (2) |
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246 | (1) |
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247 | (1) |
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248 | (4) |
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252 | (1) |
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Torque Specification and Sequence |
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253 | (1) |
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Fastener Service and Thread Repair |
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253 | (6) |
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Section 6-3 Cooling System Service |
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259 | (13) |
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Cooling System Components |
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259 | (1) |
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Radiator and Coolant Reservoir |
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259 | (1) |
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259 | (2) |
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261 | (1) |
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261 | (1) |
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261 | (1) |
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Engine Coolant Temperature Sensor |
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262 | (1) |
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262 | (1) |
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Testing Coolant with Test Strips |
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263 | (1) |
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Testing Coolant with a Refractometer |
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263 | (1) |
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Cooling System Pressure Test |
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264 | (1) |
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Cooling System Dye Leak Test |
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265 | (1) |
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266 | (2) |
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268 | (4) |
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Unit 7 Driveline Systems and Service |
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272 | (54) |
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Section 7-1 Introduction to Driveline Systems |
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274 | (4) |
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274 | (2) |
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Automatic and Manual Transmissions and Transaxles |
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276 | (2) |
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Section 7-2 Automatic Transmission Service |
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278 | (14) |
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Automatic Transmissions and Transaxles |
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278 | (4) |
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Automatic Transmission Fluid Service |
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282 | (5) |
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Automatic Transmission Electronics and Basic Diagnostics |
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287 | (5) |
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Section 7-3 Manual Transmission and 4 × 4 Service |
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292 | (12) |
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Manual Transmissions and Clutches |
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292 | (3) |
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Electronically Controlled Manual Transmission and Clutch Designs |
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295 | (1) |
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Manual Transmission and Clutch System Inspection |
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295 | (1) |
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Manual Transmission Fluid Service |
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296 | (2) |
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298 | (1) |
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4 × 4 Driveline Inspection |
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299 | (1) |
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300 | (1) |
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All-Wheel-Drive Configuration |
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301 | (1) |
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Vehicle Driveline Diagnostics |
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301 | (3) |
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Section 7-4 Mount, Bearing, Axle, and Differential Service |
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304 | (22) |
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304 | (1) |
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304 | (4) |
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Active Powertrain Mount Systems |
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308 | (1) |
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309 | (2) |
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311 | (1) |
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312 | (2) |
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314 | (5) |
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319 | (7) |
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Unit 8 Electrical Systems and Service |
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326 | (54) |
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Section 8-1 Introduction to Electrical Systems |
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328 | (5) |
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328 | (1) |
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Fundamental Electrical Concepts |
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328 | (1) |
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Electrical Test and Service Equipment |
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329 | (1) |
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329 | (4) |
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Section 8-2 Electrical Systems and Circuits |
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333 | (20) |
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Electrical Wires and Harnesses |
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333 | (2) |
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335 | (1) |
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336 | (1) |
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336 | (3) |
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Advanced Electrical Circuits |
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339 | (2) |
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Electrical Calculations Using Ohm's Law and Watt's Law |
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341 | (1) |
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Network Communication Systems |
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342 | (1) |
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|
342 | (1) |
|
|
|
343 | (1) |
|
Electrical Test Equipment |
|
|
343 | (1) |
|
|
|
344 | (1) |
|
|
|
345 | (1) |
|
|
|
346 | (1) |
|
|
|
346 | (3) |
|
Electrical Systems for Advanced Driver Assistance Systems |
|
|
349 | (4) |
|
Section 8-3 Battery System and Service |
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|
353 | (11) |
|
|
|
353 | (2) |
|
Battery Inspection and Maintenance |
|
|
355 | (1) |
|
|
|
356 | (1) |
|
|
|
357 | (1) |
|
Battery Charging and Jump-Starting |
|
|
358 | (2) |
|
|
|
360 | (1) |
|
|
|
361 | (3) |
|
Section 8-4 Starting, Charging, and Lighting Systems and Service |
|
|
364 | (16) |
|
|
|
364 | (1) |
|
Starter Motor On-Vehicle Testing |
|
|
365 | (1) |
|
|
|
366 | (1) |
|
Starter Motor Bench Testing |
|
|
367 | (1) |
|
Engine Automatic Start/Stop Systems |
|
|
368 | (1) |
|
|
|
369 | (1) |
|
|
|
369 | (3) |
|
|
|
372 | (1) |
|
Lighting System Testing and Service |
|
|
373 | (2) |
|
|
|
375 | (1) |
|
|
|
375 | (2) |
|
Remote Keyless Entry and Ignition |
|
|
377 | (3) |
|
Unit 9 Engine Performance Support Systems and Service |
|
|
380 | (28) |
|
Section 9-1 Introduction to Engine Performance |
|
|
382 | (8) |
|
|
|
382 | (1) |
|
|
|
383 | (7) |
|
Section 9-2 Engine Support Systems Service |
|
|
390 | (18) |
|
Engine Support Systems Service |
|
|
390 | (1) |
|
|
|
390 | (5) |
|
|
|
395 | (1) |
|
|
|
396 | (1) |
|
Exhaust and Emissions Systems |
|
|
397 | (4) |
|
Engine Performance Diagnostics and Testing |
|
|
401 | (1) |
|
Air Intake System Diagnosis and Testing |
|
|
402 | (1) |
|
Fuel System Diagnosis and Testing |
|
|
403 | (1) |
|
Ignition System Diagnosis and Testing |
|
|
403 | (1) |
|
Emission System Diagnosis and Testing |
|
|
404 | (1) |
|
|
|
405 | (3) |
|
Unit 10 Air Conditioning Systems and Service |
|
|
408 | (20) |
|
Section 10-1 Introduction to Air Conditioning Systems |
|
|
410 | (6) |
|
Automotive Air Conditioning Systems |
|
|
410 | (1) |
|
Air Conditioning System Components |
|
|
410 | (1) |
|
Air Conditioning System Refrigeration Cycle |
|
|
411 | (5) |
|
Section 10-2 Air Conditioning System Service |
|
|
416 | (12) |
|
Air Conditioning System Service |
|
|
416 | (1) |
|
|
|
416 | (1) |
|
Air Conditioning System Inspection |
|
|
417 | (3) |
|
Air Conditioning System Testing |
|
|
420 | (2) |
|
Air Conditioning Performance Test |
|
|
422 | (6) |
|
Unit 11 Hybrid and Electric Vehicles and High-Voltage Systems |
|
|
428 | (20) |
|
Section 11-1 Introduction to Hybrid and Electric Vehicles |
|
|
430 | (9) |
|
High-Voltage Electrical Systems |
|
|
430 | (1) |
|
High-Voltage Electrical System Components |
|
|
431 | (2) |
|
Hybrid and Electric Vehicle Designs |
|
|
433 | (6) |
|
Section 11-2 High-Voltage Vehicle Service |
|
|
439 | (9) |
|
High-Voltage Electrical Systems Safety |
|
|
439 | (1) |
|
Disabling the High-Voltage Electrical System Prior to Service |
|
|
439 | (1) |
|
Personal Protective Equipment |
|
|
440 | (1) |
|
|
|
440 | (1) |
|
Hybrid Vehicle Internal Combustion Engine Precautions |
|
|
441 | (1) |
|
Hybrid and Electric Vehicle Thermal Systems |
|
|
441 | (1) |
|
Electric Vehicle Distinctions |
|
|
442 | (1) |
|
Electric-Assist Power Steering Systems |
|
|
443 | (1) |
|
Hybrid and Electric Vehicle Drivelines |
|
|
443 | (1) |
|
Continuously Variable Transmission |
|
|
443 | (5) |
| Appendix |
|
448 | (6) |
| Glossary |
|
454 | (10) |
| Index |
|
464 | |
