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Maintenance and Reliability Best Practices 3rd edition [Kietas viršelis]

4.08/5 (40 ratings by Goodreads)
  • Formatas: Hardback, 768 pages, aukštis x plotis x storis: 229x152x44 mm
  • Išleidimo metai: 14-Sep-2020
  • Leidėjas: Industrial Press Inc.,U.S.
  • ISBN-10: 0831136472
  • ISBN-13: 9780831136475
Kitos knygos pagal šią temą:
  • Formatas: Hardback, 768 pages, aukštis x plotis x storis: 229x152x44 mm
  • Išleidimo metai: 14-Sep-2020
  • Leidėjas: Industrial Press Inc.,U.S.
  • ISBN-10: 0831136472
  • ISBN-13: 9780831136475
Kitos knygos pagal šią temą:
            Touted by maintenance and reliability professionals around the world as a must-read for anyone who wants to stay competitive in todays industrial environment, and By far the best book on maintenance management, Maintenance and Reliability Best Practices is an even more useful resource in its new 3rd edition.              Now in 2-colors to clearly identify main ideas and emphasize important data in illustrations, the book also includes additional self-assessment questions in each chapter. The entire work has been updated to reflect the latest developments in technology and thinking, with innovative material related to leadership, change management, ISO standards, maintenance optimization, and communication, while sticking to the practical, common-sense approach that led readers to call it a great book for developing a road map to reliability, and the perfect guide for setting up an effective maintenance program.             For anyone in the fields of engineering, purchasing, finance, maintenance, reliability, or production, and especially for those preparing to sit for a professional maintenance and reliability certification, theres simply no better tool or resource than renowned Ramesh Gulatis Maintenance and Reliability Best Practices, 3e.       Features

40% additional questions throughout the book, making it easier for those preparing to sit for a professional maintenance and reliability exam to learn and study pertinent topics. New chapter on standards, with particular focus on ISO 55000. Discussion of new and future trends, such as Industry 4.0, Maintenance 4.0, IIOT, and their impact on productivity. An affiliated Workbook is available for sale separately (978-0-8311-3648-2).

I have been a student of M&R for many years, though always in non-technical positions as a professional marketer for products and services companies in the industrial space. I realized whenever I studied Maintenance and Reliability Best Practices in preparation for the CMRP exam, that I was on the right track. Thank you for allowing me to successfully pass the exam as a result of your book on top of the nearly eight years Ive been in the industry. I appreciate you very much.  I just received notice that I passed the CMRP from The Society for Maintenance and Reliability Professionals! Thank you for the opportunity to learn from you and for your encouragement. Im very proud to be a CMRP!

Amy Campbell, CMRP

All you need to do is open this book to any page, and the powerful wisdom of Ramesh Gulati is readily available! Make sure you get the new third edition loaded with bonus knowledge and experience.

Terrence OHanlon

I enjoyed your book tremendously and after reading it several times (along with 20 years of maintenance experience), I was able to take and pass the CMRP certification. Thank you!

Steve J. Firko, CMRP

Ramesh Gulati, PE, CRE, CRL, CAMA, CMRP, CMRT, has been in the maintenance and reliability and asset management field for more than 50 years, and because of his incredible contributions, was given the appropriate nickname of the Reliability Sherpa. Mr. Gulati is active in professional societies, and has received numerous accolades for his hard work, including a Lifetime Achievement Award at the Reliability Conference in 2019, the 2014 CMRP of the Year Award, and the Gold Book award at Maintenance Technology for Maintenance and Reliability Best Practices in 2011.1. Introducing Best Practices; 2. Culture and Leadership; 3. Understanding Maintenance; 4. Work Management: Planning and Scheduling; 5. Materials, Parts, and Inventory Management; 6. Measuring and Designing for Reliability and Maintainability; 7. Operator Driven Reliability; 8. Maintenance Optimization; 9. Managing Performance; 10. Workforce Management; 11. Problem Solving and Improvement Tools; 12. Standards, Standardization, and Certification; 13. Current Trends and Practices. Appendix A. Best Practices Q&A Answer Key and Explanation.
Foreword to the Third Edition xiii
Preface to First Edition, 2009 xvii
Acknowledgments xix
Chapter 1 Introducing Best Practices
1(26)
Introduction: What Is a Best Practice?
2(2)
Key Terms and Definitions
4(1)
What Do Best Practices Have to Do with Maintenance and Reliability?
5(2)
Examples of Maintenance and Reliability Benchmarks
7(5)
Basic Test on Maintenance and Reliability Knowledge
12(12)
Summary
24(1)
Self-Assessment Questions
25(1)
References and Suggested Reading
26(1)
Chapter 2 Culture And Leadership
27(42)
Key Terms and Definitions
29(1)
Leadership and Organizational Culture: Leadership Styles and Frameworks
30(13)
Strategic Framework: Vision, Mission, and Goals
43(10)
Change Management and Implementing Change
53(4)
Reliability Culture
57(4)
Measures of Performance
61(3)
Summary
64(2)
Self-Assessment Questions
66(1)
References and Suggested Reading
67(2)
Chapter 3 Understanding Maintenance
69(46)
What Is Maintenance, and Why Is It Important?
70(1)
Maintenance Approaches
71(1)
Key Terms and Definitions
72(12)
Maintenance Classification
84(1)
Other Maintenance Practices
85(5)
Maintenance Management System: CMMS
90(16)
Maintenance Quality
106(2)
Maintenance Assessment and Improvement
108(3)
Summary
111(1)
Self-Assessment Questions
112(1)
References and Suggested Reading
113(2)
Chapter 4 Work Management: Planning And Scheduling
115(44)
Introduction
116(3)
Key Terms and Definitions
119(3)
Workflow and Roles
122(4)
Work Classification and Prioritization
126(12)
Planning Process
138(7)
Scheduling Process
145(4)
Turnarounds and Shutdowns
149(6)
Measures of Performance
155(1)
Summary
156(1)
Self-Assessment Questions
157(1)
References and Suggested Reading
158(1)
Chapter 5 Materials, Parts, And Inventory Management
159(46)
Introduction
160(2)
Types of Inventory
162(1)
Key Terms and Definitions
163(12)
Physical Layout and Storage Equipment
175(7)
Optimizing Tools and Techniques
182(16)
Measures of Performance
198(1)
Summary
199(3)
Self-Assessment Questions
202(1)
References and Suggested Reading
203(2)
Chapter 6 Measuring And Designing For Reliability And Maintainability
205(46)
What and Why Reliability?
206(5)
Key Terms and Definitions
211(2)
Defining and Measuring Reliability and Other Terms
213(23)
Designing and Building for Maintenance and Reliability
236(10)
Summary
246(2)
Self-Assessment Questions
248(1)
References and Suggested Reading
249(2)
Chapter 7 Operator-Driven Reliability
251(38)
Introduction
252(3)
Key Terms and Definitions
255(3)
The Role of Operations
258(1)
Total Productive Maintenance
259(11)
Workplace Organization: 5S
270(6)
Overall Equipment Effectiveness
276(7)
Measures of Performance
283(1)
Summary
284(3)
Self-Assessment Questions
287(1)
References and Suggested Reading
288(1)
Chapter 8 Maintenance Optimization
289(96)
Introduction
290(1)
Understanding Failures and Maintenance Strategies
291(1)
Key Terms and Definitions
292(4)
Maintenance Strategy---RCM
296(24)
Maintenance Strategy---CBM
320(53)
Other Maintenance Strategies
373(5)
Summary
378(3)
Self-Assessment Questions
381(1)
References and Suggested Reading
382(3)
Chapter 9 Managing Performance
385(34)
Introduction
386(3)
Key Terms and Definitions
389(2)
Identifying Performance Measures
391(11)
Data Collection and Data Quality
402(2)
Benchmarking and Benchmarks
404(10)
Summary
414(2)
Self-Assessment Questions
416(1)
References and Suggested Reading
417(2)
Chapter 10 Workforce Management
419(62)
Introduction
420(3)
Employee Life Cycle
423(1)
Key Terms and Definitions
424(4)
Understanding the Generation Gap
428(9)
Communication Skills
437(13)
People Development
450(14)
Resource Management and Organization Structure
464(10)
Measures of Performance
474(1)
Summary
475(2)
Self-Assessment Questions
477(2)
References and Suggested Reading
479(2)
Chapter 11 Problem Solving And Improvement Tools
481(84)
Introduction
482(2)
Problem-Solving Tools
484(1)
Key Terms and Definitions
485(40)
Six Sigma and Quality Tools
525(13)
Lean Tools
538(12)
Improvement Strategies and Practices
550(10)
Defect Elimination
560(1)
Summary
561(1)
Self-Assessment Questions
562(1)
References and Suggested Reading
563(2)
Chapter 12 Standards, Standardization, And Certification
565(68)
Introduction
566(2)
Key Terms and Definitions
568(6)
Codes, Standards, and Standardization
574(7)
Management-Process Standards
581(39)
Implementing Asset Management and Other Standards
620(4)
Benefits of Standards
624(3)
Summary
627(2)
Self-Assessment Questions
629(1)
References and Suggested Reading
630(3)
Chapter 13 Current Trends And Practices
633(68)
Sustainability, Energy Management, and the Green Initiative
634(1)
Key Terms and Definitions
635(17)
Safety Management
652(19)
Risk and Project Management
671(8)
Corrosion Control
679(4)
Systems Engineering and Configuration Management
683(4)
Industry 4.0, Digitalization, and the Factory of the Future
687(6)
Stress, Wellness, and Productivity
693(2)
Summary
695(3)
Self-Assessment Questions
698(1)
References and Suggested Reading
699(2)
Appendix A Basic Test on Maintenance and Reliability Knowledge: Answers and Explanations 701(20)
Appendix B SMRP/CMRP Body of Knowledge (BoK) for Maintenance & Reliability Professionals 721(2)
Appendix C Uptime Elements and Asset Life-Cycle Management 723(2)
Index 725
Ramesh Gulati, PE, CRE, CRL, CAMA, CMRP, CMRT, has been in the maintenance and reliability and asset management field for more than 50 years, and because of his incredible contributions, was given the appropriate nickname of the Reliability Sherpa. Mr. Gulati is active in professional societies, and has received numerous accolades for his hard work, including a Lifetime Achievement Award at the Reliability Conference in 2019, the 2014 CMRP of the Year Award, and the Gold Book award at Maintenance Technology for Maintenance and Reliability Best Practices in 2011.