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Manufacturing Techniques for Polymer Matrix Composites (PMCs) [Kietas viršelis]

Edited by (University of Delaware), Edited by (University of South Alabama, USA)
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Mechanical engineers describe common and emerging processes for manufacturing materials that are composed of particles or fibers embedded in polymer matrices. They also explain the underlying physics, the corresponding models and scientific understanding, and common issues and various approaches. The topics include compression molding in polymer matrix composites, processing polymer nanocomposites, the filament winding process in thermoplastics, vacuum assisted resin transfer modeling, and autoclave processing for composites. Annotation ©2012 Book News, Inc., Portland, OR (booknews.com)

Polymer matrix composites are used extensively across a wide range of industries, making the design and development of effective manufacturing processes of great importance.

This book aims at presenting state-of-the-art yet comprehensive knowledge of selected commonly used or emerging composite manufacturing processes. Each chapter, written by an expert of that process, first describes the process and provides physics insights and then introduces the corresponding models and scientific understanding.

The manufacturing processes are grouped into three parts based on their processing characteristics or physics. The beginning section discusses the two commonly used polymer processes used for composite manufacturing: injection molding and compression molding, while the middle group of chapters reviews thermoplastic based processing. Thermoset processing is the focus of the conclusion, which explains resin transfer molding, vacuum assisted resin transfer molding, compression resin transfer molding, pultrusion, autoclave processing and out-of-autoclave processing.
Contributor contact details xi
1 Introduction to composites and manufacturing processes
1(12)
S. G. Advani
K.-T. Hsiao
1.1 Processing of polymer matrix composites
1(2)
1.2 Focus and scope of this book
3(8)
1.3 References
11(2)
Part I Manufacturing of polymer matrix composites (PMCs): short fiber and nanomaterial based processing
13(108)
2 Injection molding in polymer matrix composites
15(32)
S.-.T. Liu
2.1 Introduction to injection molding
15(6)
2.2 Molding compounds
21(13)
2.3 Characterization and prediction of fiber orientation
34(3)
2.4 Molding defects
37(4)
2.5 Conclusions and future trends
41(1)
2.6 Acknowledgment
42(1)
2.7 References
42(5)
3 Compression molding in polymer matrix composites
47(48)
C. H. Park
W. I. Lee
3.1 Introduction
47(6)
3.2 Molding materials
53(8)
3.3 Process defects and remedies
61(6)
3.4 Recent developments in press design and process optimization
67(2)
3.5 Modeling and simulation
69(21)
3.6 Future trends
90(2)
3.7 Conclusions
92(1)
3.8 References
92(3)
4 Processing of polymer nanocomposites
95(26)
J. Gou
J. Zhuge
F. Liang
4.1 Introduction
95(1)
4.2 Process description
96(11)
4.3 Methods to improve process
107(8)
4.4 References
115(6)
Part II Manufacturing of polymer matrix composites (PMCs): thermoplastic based processing
121(122)
5 Sheet forming in polymer matrix composites
123(16)
T. Creasy
5.1 Introduction: key objectives
123(1)
5.2 Process description
124(10)
5.3 Matrix flow and fibre deformation
134(2)
5.4 Changes to the process to improve product quality
136(1)
5.5 Future trends
136(1)
5.6 Sources of further information and advice
137(1)
5.7 References
137(2)
6 Fabric thermostamping in polymer matrix composites
139(43)
J. A. Sherwood
K. A. Fetfatsidis
J. L. Gorczyca
L. Berger
6.1 Introduction
139(3)
6.2 Process description
142(5)
6.3 Material characterization
147(12)
6.4 Modeling
159(10)
6.5 Methods of improving the process to improve product quality
169(6)
6.6 Future trends
175(1)
6.7 Sources of further information and advice
175(3)
6.8 Acknowledgments
178(1)
6.9 References
178(4)
7 Filament winding process in thermoplastics
182(27)
J. Mack
R. Schledjewski
7.1 Introduction
182(2)
7.2 Winding basics
184(2)
7.3 Winding process
186(13)
7.4 Simulation tools
199(3)
7.5 Component quality
202(1)
7.6 Future trends
203(1)
7.7 Sources of further information and advice
204(1)
7.8 References
205(4)
8 Continuous fiber reinforced profiles in polymer matrix composites
209(34)
P. Mitschang
M. Christmann
8.1 Introduction
209(1)
8.2 Pultrusion
210(15)
8.3 Continuous compression molding
225(13)
8.4 Preferred application areas for the pultrusion process and continuous compression molding process
238(1)
8.5 References
239(4)
Part III Manufacturing of polymer matrix composites (PMCs): thermoset based processing
243(238)
9 Resin transfer molding (RTM) in polymer matrix composites
245(65)
E. M. Sozer
P. Simacek
S. G. Advani
9.1 Introduction
245(7)
9.2 Resin transfer molding (RTM) process steps
252(1)
9.3 Fibers, fabrics and preform manufacturing
253(6)
9.4 Resin system
259(2)
9.5 RTM mold
261(6)
9.6 Resin injection equipment
267(3)
9.7 Issues that influence manufacturing with RTM
270(7)
9.8 The need for process modeling
277(1)
9.9 Resin flow models for RTM
278(14)
9.10 Heat transfer and cure model
292(3)
9.11 Numerical simulation of resin flow
295(5)
9.12 Process control
300(3)
9.13 Conclusions and future trends
303(1)
9.14 References
303(7)
10 Vacuum assisted resin transfer molding (VARTM) in polymer matrix composites
310(38)
K.-T. Hsiao
D. Heider
10.1 Vacuum assisted resin transfer molding (VARTM) processing
310(5)
10.2 Fundamentals of VARTM
315(8)
10.3 Defects and challenges of VARTM
323(12)
10.4 Recent advances in VARTM
335(2)
10.5 Conclusion and future trends in VARTM
337(2)
10.6 Membrane-based infusion processing
339(1)
10.7 Membrane evaluation
340(2)
10.8 Process and material property improvement
342(2)
10.9 Summary of membrane-based infusion processing
344(1)
10.10 References
345(3)
11 Compression resin transfer moulding (CRTM) in polymer matrix composites
348(33)
S. Bickerton
P. A. Kelly
11.1 Introduction
348(3)
11.2 Process description
351(4)
11.3 Material properties and characterisation
355(2)
11.4 Modelling and analysis of the CRTM-1 process
357(7)
11.5 Modelling and analysis of the CRTM-2 process
364(6)
11.6 Optimisation of CRTM
370(5)
11.7 Future trends
375(1)
11.8 References
376(5)
12 The pultrusion process in polymer matrix composites
381(33)
S. C. Joshi
12.1 Introduction
381(3)
12.2 Process description
384(7)
12.3 Improvements in pultrusion
391(12)
12.4 Innovation, industrial and future trends
403(5)
12.5 Acknowledgement
408(1)
12.6 References
408(6)
13 Autoclave processing for composites
414(21)
P. Hubert
G. Fernlund
A. Poursartip
13.1 Introduction
414(3)
13.2 Autoclave processing model
417(8)
13.3 Process development
425(7)
13.4 Conclusions and future trends
432(1)
13.5 References
432(3)
14 Out-of-autoclave curing process in polymer matrix composites
435(46)
J. Schlimbach
A. Ogale
14.1 Introduction
435(1)
14.2 Reasons for using the out-of-autoclave (OoA) process
435(3)
14.3 Strategies
438(1)
14.4 Technical description of different OoA processes
439(33)
14.5 Process comparison and classification
472(3)
14.6 Future trends
475(4)
14.7 Sources of further information and advice
479(1)
14.8 References
479(2)
Index 481
Suresh Advani is Professor of Mechanical Engineering and Associate Director of the Center for Composite Materials at the University of Delaware, USA. Kuang-Ting Hsiao is Associate Professor of Mechanical Engineering at the University of South Alabama, USA.