Preface |
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xvii | |
Series Preface |
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xix | |
Part I Vehicle - Propulsion Fundamentals |
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3 | (12) |
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4 | (4) |
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1.1.1 Energy and Environment |
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4 | (1) |
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4 | (2) |
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6 | (1) |
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1.1.4 Driver Support Systems and Optimal Driving |
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6 | (2) |
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1.1.5 Engineering Challenges |
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8 | (1) |
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8 | (3) |
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1.2.1 Control Enabling Optimal Operation of Powertrains |
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9 | (1) |
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1.2.2 Importance of Powertrain Modeling and Models |
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10 | (1) |
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1.2.3 Sustainability of Model Knowledge |
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11 | (1) |
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1.3 Organization of the Book |
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11 | (4) |
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15 | (30) |
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2.1 Vehicle Propulsion Dynamics |
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15 | (1) |
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16 | (12) |
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17 | (1) |
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2.2.2 Cooling Drag and Active Air-Shutters |
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18 | (1) |
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2.2.3 Air Drag When Platooning |
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19 | (1) |
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2.2.4 Rolling Resistance - Physical Background |
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20 | (1) |
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2.2.5 Rolling Resistance-Modeling |
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21 | (3) |
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24 | (1) |
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2.2.7 Rolling Resistance - Including Thermal Modeling |
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25 | (2) |
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27 | (1) |
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2.2.9 Relative Size of Components |
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28 | (1) |
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2.3 Driving Resistance Models |
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28 | (3) |
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2.3.1 Models for Driveline Control |
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29 | (1) |
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2.3.2 Standard Driving Resistance Model |
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30 | (1) |
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2.3.3 Modeling for Mission Analysis |
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31 | (3) |
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2.4 Driver Behavior and Road Modeling |
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32 | (1) |
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2.4.1 Simple Driver Model |
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32 | (1) |
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33 | (1) |
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34 | (1) |
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34 | (1) |
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2.6 Vehicle Characterization/Characteristics |
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34 | (2) |
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2.6.1 Performance Measures |
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35 | (1) |
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36 | (3) |
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2.7.1 Energy Density Weight |
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36 | (1) |
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2.7.2 From Tank to Wheel - Sankey Diagram |
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37 | (1) |
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2.7.3 Well-to-Wheel Comparisons |
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38 | (1) |
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39 | (6) |
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2.8.1 US and EU Driving Cycles and Regulations |
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39 | (6) |
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45 | (24) |
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3.1 Powertrain Architectures |
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45 | (5) |
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3.1.2 Exhaust Gas Energy Recovery |
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47 | (1) |
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47 | (1) |
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48 | (2) |
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3.2 Vehicle Propulsion Control |
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50 | (2) |
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3.2.1 Objectives of Vehicle Propulsion Control |
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50 | (1) |
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3.2.2 Implementation Framework |
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51 | (1) |
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3.2.3 Need for a Control Structure |
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52 | (1) |
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3.3 Torque-Based Powertrain Control |
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52 | (6) |
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3.3.1 Propagation of Torque Demands and Torque Commands |
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52 | (2) |
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3.3.2 Torque-Based Propulsion Control - Driver Interpretation |
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54 | (1) |
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3.3.3 Torque-Based Propulsion Control - Vehicle Demands |
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55 | (1) |
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3.3.4 Torque-Based Propulsion Control - Driveline management |
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55 | (1) |
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3.3.5 Torque-Based Propulsion Control - Driveline-Engine Integration |
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55 | (1) |
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3.3.6 Handling of Torque Requests - Torque Reserve and Interventions |
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56 | (2) |
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58 | (2) |
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58 | (1) |
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59 | (1) |
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59 | (1) |
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3.5 Outlook and Simulation |
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60 | (9) |
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3.5.1 Simulation Structures |
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60 | (1) |
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3.5.2 Drive/Driving Cycle |
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60 | (1) |
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61 | (1) |
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3.5.4 Quasi-Static Inverse Simulation |
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61 | (1) |
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61 | (1) |
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3.5.6 Inverse Dynamic Simulation |
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62 | (2) |
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3.5.7 Usage and Requirements |
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64 | (1) |
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3.5.8 Same Model Blocks Regardless of Method |
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65 | (4) |
Part II Engine - Fundamentals |
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69 | (12) |
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4.1 Air, Fuel, and Air/Fuel Ratio |
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69 | (4) |
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69 | (1) |
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70 | (1) |
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4.1.3 Stoichiometry and (A/F) Ratio |
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71 | (2) |
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73 | (1) |
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74 | (3) |
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4.3.1 Power; Torque, and Mean Effective Pressure |
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74 | (1) |
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4.3.2 Efficiency and Specific Fuel Consumption |
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75 | (1) |
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4.3.3 Volumetric Efficiency |
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76 | (1) |
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4.4 Downsizing and Turbocharging |
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77 | (4) |
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4.4.1 Supercharging and Turbocharging |
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78 | (3) |
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5 Thermodynamics and Working Cycles |
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81 | (38) |
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5.1 The Four-Stroke Cycle |
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81 | (4) |
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5.1.1 Important Engine Events in the Cycle |
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84 | (1) |
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5.2 Thermodynamic Cycle Analysis |
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85 | (13) |
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5.2.1 Ideal Models of Engine Processes |
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86 | (3) |
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5.2.2 Derivation of Cycle Efficiencies |
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89 | (2) |
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5.2.3 Gas Exchange and Pumping Work |
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91 | (2) |
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5.2.4 Residual Gases and Volumetric Efficiency for Ideal Cycles |
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93 | (5) |
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5.3 Efficiency of Ideal Cycles |
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98 | (7) |
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5.3.1 Load, Pumping Work, and Efficiency |
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99 | (1) |
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5.3.2 (A/F) Ratio and Efficiency |
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100 | (3) |
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5.3.3 Differences between Ideal and Real Cycles |
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103 | (2) |
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5.4 Models for In-Cylinder Processes |
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105 | (14) |
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105 | (2) |
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5.4.2 Heat Release and Mass Fraction Burned Analysis |
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107 | (2) |
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5.4.3 Characterization of Mass Fraction Burned |
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109 | (2) |
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5.4.4 More Single-Zone Model Components |
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111 | (2) |
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5.4.5 A Single-zone Cylinder Pressure Model |
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113 | (1) |
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114 | (3) |
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5.4.7 Applications for Zero-dimensional Models |
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117 | (2) |
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6 Combustion and Emissions |
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119 | (26) |
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6.1 Mixture Preparation and Combustion |
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119 | (2) |
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119 | (1) |
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6.1.2 Comparing the SI and CI Combustion Process |
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120 | (1) |
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121 | (5) |
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6.2.1 SI Engine Cycle-to-Cycle Variations |
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121 | (1) |
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6.2.2 Knock and Autoignition |
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122 | (2) |
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6.2.3 Autoignition and Octane Number |
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124 | (2) |
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126 | (2) |
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6.3.1 Autoignition and Cetane Number |
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126 | (2) |
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128 | (9) |
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6.4.1 General Trends for Emission Formation |
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128 | (2) |
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6.4.2 Pollutant Formation in SI Engines |
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130 | (4) |
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6.4.3 Pollutant Formation in CI Engines |
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134 | (3) |
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6.5 Exhaust Gas Treatment |
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137 | (8) |
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6.5.1 Catalyst Efficiency, Temperature, and Light-Off |
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137 | (2) |
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6.5.2 SI Engine Aftertreatment, TWC |
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139 | (1) |
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6.5.3 CI Engine Exhaust Gas Treatment |
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140 | (2) |
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6.5.4 Emission Reduction and Controls |
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142 | (3) |
Part III Engine - Modeling And Control |
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7 Mean Value Engine Modeling |
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145 | (66) |
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7.1 Engine Sensors and Actuators |
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146 | (3) |
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7.1.1 Sensor, System, and Actuator Responses |
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146 | (3) |
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7.1.2 Engine Component Modeling |
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149 | (1) |
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7.2 Flow Restriction Models |
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149 | (7) |
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7.2.1 Incompressible Flow |
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151 | (3) |
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154 | (2) |
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7.3 Throttle Flow Modeling |
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156 | (3) |
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7.3.1 Throttle Area and Discharge Coefficient |
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157 | (2) |
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7.4 Mass Flow Into the Cylinders |
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159 | (3) |
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7.4.1 Models for Volumetric Efficiency |
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159 | (3) |
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162 | (4) |
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7.6 Example - Intake Manifold |
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166 | (2) |
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7.7 Fuel Path and (A/F) Ratio |
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168 | (12) |
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7.7.1 Fuel Pumps, Fuel Rail, Injector Feed |
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168 | (1) |
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169 | (2) |
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7.7.3 Fuel Preparation Dynamics |
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171 | (3) |
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7.7.4 Gas Transport and Mixing |
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174 | (1) |
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174 | (4) |
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7.7.6 Fuel Path Validation |
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178 | (1) |
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7.7.7 Catalyst and Post-Catalyst Sensor |
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178 | (2) |
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7.8 In-Cylinder Pressure and Instantaneous Torque |
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180 | (6) |
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7.8.1 Compression Asymptote |
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180 | (2) |
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7.8.2 Expansion Asymptote |
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182 | (1) |
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183 | (1) |
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7.8.4 Gas Exhange and Model Compilation |
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184 | (1) |
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7.8.5 Engine Torque Generation |
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184 | (2) |
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7.9 Mean Value Model for Engine Torque |
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186 | (7) |
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7.9.1 Gross Indicated Work |
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187 | (3) |
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190 | (1) |
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190 | (2) |
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7.9.4 Time Delays in Torque Production |
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192 | (1) |
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7.9.5 Crankshaft Dynamics |
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193 | (1) |
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7.10 Engine-Out Temperature |
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193 | (3) |
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7.11 Heat Transfer and Exhaust Temperatures |
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196 | (7) |
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7.11.1 Temperature Change in a Pipe |
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196 | (1) |
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7.11.2 Heat Transfer Modes in Exhaust Systems |
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197 | (1) |
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7.11.3 Exhaust System Temperature Models |
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197 | (6) |
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7.12 Heat Exchangers and Intercoolers |
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203 | (3) |
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7.12.1 Heat Exchanger Modeling |
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204 | (2) |
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7.13 Throttle Plate Motion |
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206 | (5) |
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7.13.1 Model for Throttle with Throttle Servo |
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210 | (1) |
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8 Turbocharging Basics and Models |
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211 | (52) |
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8.1 Supercharging and Turbocharging Basics |
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211 | (3) |
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8.2 Turbocharging Basic Principles and Performance |
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214 | (6) |
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8.2.1 Turbochargers in Mean Value Engine Models |
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214 | (2) |
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8.2.2 First Law Analysis of Compressor Performance |
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216 | (2) |
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8.2.3 First Law Analysis of Turbine Performance |
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218 | (1) |
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8.2.4 Connecting the Turbine and Compressor |
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219 | (1) |
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8.2.5 Intake Air Density Increase |
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219 | (1) |
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220 | (3) |
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8.3.1 Compressible Fluid Analysis |
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221 | (2) |
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8.3.2 Model Structure with Corrected Quantities |
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223 | (1) |
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8.4 Compressor and Turbine Performance Maps |
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223 | (9) |
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8.4.1 The Basic Compressor Map |
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223 | (2) |
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8.4.2 The Basic Turbine Map |
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225 | (1) |
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8.4.3 Measurement Procedures for determining Turbo Maps |
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226 | (1) |
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8.4.4 Turbo Performance Calculation Details |
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227 | (3) |
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8.4.5 Heat Transfer and Turbine Efficiency |
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230 | (2) |
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8.5 Turbocharger Models and Parametrization |
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232 | (1) |
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8.5.1 Map Interpolation Models |
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232 | (1) |
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8.6 Compressor Operation and Modeling |
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232 | (17) |
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8.6.1 Physical Modeling of a Compressor |
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233 | (4) |
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8.6.2 Compressor Efficiency Models |
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237 | (2) |
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8.6.3 Compressor Flow Models |
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239 | (2) |
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241 | (3) |
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244 | (5) |
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8.7 Turbine Operation and Modeling |
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249 | (5) |
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249 | (3) |
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252 | (1) |
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8.7.3 Variable Geometry Turbine |
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253 | (1) |
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8.8 Transient Response and Turbo Lag |
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254 | (1) |
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8.9 Example - Turbocharged SI Engine |
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255 | (2) |
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8.10 Example - Turbocharged Diesel Engine |
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257 | (6) |
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9 Engine Management Systems - An Introduction |
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263 | (8) |
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9.1 Engine Management System (EMS) |
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263 | (3) |
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9.1.1 EMS Building Blocks |
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264 | (1) |
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9.1.2 System for Crank and Time-Based Events |
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265 | (1) |
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9.2 Basic Functionality and Software Structure |
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266 | (1) |
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9.2.1 Torque Based Structure |
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266 | (1) |
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9.2.2 Special Modes and Events |
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267 | (1) |
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9.2.3 Automatic Code Generation and Information Exchange |
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267 | (1) |
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9.3 Calibration and Parameter Representation |
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267 | (4) |
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268 | (2) |
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9.3.2 Model-Based Development |
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270 | (1) |
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10 Basic Control of SI Engines |
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271 | (46) |
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10.1 Three Basic SI Engine Controllers |
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272 | (7) |
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10.1.1 Production System Example |
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273 | (1) |
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10.1.2 Basic Control Using Maps |
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274 | (1) |
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10.1.3 Torque, Air Charge, and Pressure Control |
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275 | (1) |
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10.1.4 Pressure Set Point from Simple Torque Model |
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275 | (1) |
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10.1.5 Set Points from Full Torque Model |
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276 | (1) |
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277 | (2) |
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279 | (3) |
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10.2.1 Throttle Control Based on Exact Linearization |
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280 | (2) |
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10.3 Fuel Management and A Control |
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282 | (12) |
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10.3.1 Feedforward and Feedback A Control Structure |
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283 | (1) |
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10.3.2 Feedforward A Control with Basic Fuel Metering |
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283 | (1) |
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10.3.3 Feedback A Control |
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284 | (5) |
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10.3.4 Fuel Dynamics and Injector Compensation |
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289 | (1) |
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10.3.5 Observer Based A Control and Adaption |
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290 | (3) |
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10.3.6 Dual and Triple Sensor A Control |
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293 | (1) |
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10.4 Other Factors that Influence A Control |
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294 | (5) |
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10.4.1 Full Load Enrichment |
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295 | (1) |
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10.4.2 Engine Overspeed and Overrun |
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296 | (1) |
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10.4.3 Support Systems that Influence Air and Fuel Calculation |
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296 | (2) |
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10.4.4 Cold Start Enrichment |
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298 | (1) |
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10.4.5 Individual Cylinder A-control |
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298 | (1) |
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299 | (7) |
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10.5.1 Knock Control - Feedback Control |
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301 | (3) |
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10.5.2 Ignition Energy - Dwell Time Control |
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304 | (1) |
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10.5.3 Long-term Torque, Short-term Torque, and Torque Reserve |
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305 | (1) |
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306 | (1) |
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10.7 Torque Management and Idle Speed Control |
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307 | (1) |
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308 | (7) |
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10.8.1 Compressor Anti-surge Control |
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308 | (1) |
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10.8.2 Boost Pressure Control |
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309 | (3) |
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10.8.3 Boost Pressure Control with Gain Scheduling |
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312 | (2) |
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10.8.4 Turbo and Knock Control |
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314 | (1) |
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10.9 Dependability and Graceful Degradation |
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315 | (2) |
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11 Basic Control of Diesel Engines |
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317 | (32) |
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11.1 Overview of Diesel Engine Operation and Control |
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317 | (3) |
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11.1.1 Diesel Engine Emission Trade-Off |
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318 | (1) |
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11.1.2 Diesel Engine Configuration and Basics |
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319 | (1) |
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11.2 Basic Torque Control |
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320 | (2) |
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11.2.1 Feedforward Fuel Control |
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322 | (1) |
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11.3 Additional Torque Controllers |
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322 | (1) |
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323 | (4) |
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11.4.1 Control signal - Multiple Fuel Injections |
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324 | (2) |
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11.4.2 Control Strategies for Fuel Injection |
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326 | (1) |
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11.5 Control of Gas Flows |
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327 | (5) |
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11.5.1 Exhaust Gas Recirculation (EGR) |
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328 | (1) |
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11.5.2 EGR and Variable Geometry Turbine (VGT) |
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329 | (3) |
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11.6 Case Study: EGR and VGT Control and Tuning |
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332 | (14) |
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11.6.1 Control Objectives |
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333 | (1) |
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11.6.2 System Properties that Guide the Control Design |
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334 | (2) |
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336 | (4) |
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11.6.4 PID Parameterization, Implementation, and Tuning |
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340 | (3) |
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11.6.5 Evaluation on European Transient Cycle |
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343 | (3) |
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11.6.6 Summing up the EGR VGT Case Study |
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346 | (1) |
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11.7 Diesel After Treatment Control |
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346 | (3) |
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12 Engine-Some Advanced Concepts |
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349 | (24) |
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12.1 Variable Valve Actuation |
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349 | (7) |
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351 | (1) |
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12.1.2 Effects of Variable Valve Actuation |
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352 | (2) |
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12.1.3 Other Valve Enabled Functions |
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354 | (1) |
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12.1.4 WA and Its Implications for Model Based Control |
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355 | (1) |
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12.1.5 A Remark on Air and Fuel Control Strategies |
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355 | (1) |
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12.2 Variable Compression |
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356 | (5) |
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12.2.1 Example - The SAAB Variable Compression Engine |
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357 | (1) |
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12.2.2 Additional Controls |
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358 | (3) |
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12.3 Signal Interpretation and Feedback Control |
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361 | (12) |
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361 | (4) |
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12.3.2 Example - Ion-sense Ignition Feedback Control |
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365 | (4) |
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12.3.3 Concluding Remarks and Examples of Signal Processing |
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369 | (4) |
Part IV Driveline - Modeling And Control |
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13 Driveline Introduction |
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373 | (8) |
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373 | (1) |
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13.2 Motivations for Driveline Modeling and Control |
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373 | (3) |
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13.2.1 Principal Objectives and Variables |
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374 | (1) |
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13.2.2 Driveline Control vs. Longitudinal Vehicle Propulsion Control |
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375 | (1) |
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13.2.3 Physical Background |
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375 | (1) |
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13.2.4 Application-driven Background |
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375 | (1) |
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13.3 Behavior without Appropriate Control |
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376 | (4) |
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13.3.1 Vehicle Shuffle, Vehicle Surge |
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376 | (1) |
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13.3.2 Traversing Backlash-shunt and Shuffle |
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377 | (1) |
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13.3.3 Oscillations After Gear Disengagement |
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377 | (3) |
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380 | (1) |
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380 | (1) |
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13.4.2 Modeling and Control |
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380 | (1) |
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381 | (32) |
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14.1 General Modeling Methodology |
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381 | (3) |
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14.1.1 Graphical Scheme of a Driveline |
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382 | (1) |
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14.1.2 General Driveline Equations |
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382 | (2) |
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14.2 A Basic Complete Model - A Rigid Driveline |
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384 | (2) |
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14.2.1 Combining the Equations |
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385 | (1) |
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14.2.2 Reflected Mass and Inertias |
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386 | (1) |
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386 | (5) |
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14.3.1 Experiments for Driveline Modeling |
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386 | (1) |
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14.3.2 Model with Driveshaft Flexibility |
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387 | (4) |
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14.4 Additional Driveline Dynamics |
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391 | (5) |
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14.4.1 Influence on Parameter Estimation |
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391 | (1) |
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14.4.2 Character of Deviation in Validation Data |
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392 | (1) |
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14.4.3 Influence from Propeller-shaft Flexibility |
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393 | (1) |
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14.4.4 Parameter Estimation with Springs in Series |
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394 | (1) |
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395 | (1) |
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14.5 Clutch Influence and Backlash in General |
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396 | (8) |
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14.5.1 Model with Flexible Clutch and Driveshaft |
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396 | (4) |
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14.5.2 Nonlinear Clutch and Driveshaft Flexibility |
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400 | (3) |
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14.5.3 Backlash in General |
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403 | (1) |
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14.6 Modeling of Neutral Gear and Open Clutch |
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404 | (2) |
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404 | (1) |
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405 | (1) |
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406 | (3) |
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409 | (1) |
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409 | (2) |
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14.9 Concluding Remarks on Modeling |
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411 | (2) |
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411 | (1) |
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411 | (1) |
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14.9.3 Control Design and Validating Simulations |
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412 | (1) |
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413 | (60) |
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15.1 Characteristics of Driveline Control |
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414 | (5) |
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15.1.1 Inclusion in Torque-Based Powertrain Control |
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414 | (1) |
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15.1.2 Consequence of Sensor Locations |
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415 | (1) |
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415 | (1) |
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416 | (1) |
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15.1.5 Engine as Torque Actuator |
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417 | (1) |
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15.1.6 Control Approaches |
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418 | (1) |
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15.2 Basics of Driveline Control |
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419 | (8) |
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15.2.1 State-Space Formulation of the Driveshaft Model |
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419 | (1) |
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15.2.2 Disturbance Description |
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420 | (1) |
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15.2.3 Measurement Description |
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420 | (1) |
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15.2.4 Performance Output |
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420 | (1) |
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421 | (1) |
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15.2.6 Controller Structures |
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421 | (1) |
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15.2.7 Notation for Transfer Functions |
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422 | (1) |
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15.2.8 Some Characteristic Feedback Properties |
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422 | (3) |
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15.2.9 Insight from Simplified Transfer Functions |
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425 | (2) |
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15.3 Driveline Speed Control |
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427 | (16) |
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427 | (2) |
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15.3.2 Formulating the Objective of Anti-Surge Control |
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429 | (1) |
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15.3.3 Speed Control with Active Damping and RQV Behavior |
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430 | (5) |
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15.3.4 Influence from Sensor Location |
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435 | (1) |
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436 | (2) |
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15.3.6 Evaluation of the Anti-Surge Controller |
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438 | (1) |
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15.3.7 Demonstrating Rejection of Load Disturbance |
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439 | (1) |
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15.3.8 Experimental Verification of Anti-Surge Control |
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440 | (3) |
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15.3.9 Experiment Eliminating a Misconception |
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443 | (1) |
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15.4 Control of Driveline Torques |
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443 | (5) |
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15.4.1 Purpose of Driveline Torque Control for Gear Shifting |
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444 | (1) |
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15.4.2 Demonstration of Potential Problems in Torque Control |
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444 | (3) |
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15.4.3 Approaches to Driveline Torque Control for Gear Shifting |
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447 | (1) |
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15.5 Transmission Torque Control |
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448 | (11) |
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15.5.1 Modeling of Transmission Torque |
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448 | (4) |
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15.5.2 Transmission-Torque Control Criterion |
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452 | (1) |
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15.5.3 Gear-shift Condition |
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452 | (2) |
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15.5.4 Final Control Criterion |
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454 | (1) |
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15.5.5 Resulting Behavior-Feasible Active Damping |
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454 | (2) |
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15.5.6 Validating Simulations and Sensor Location Influence |
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456 | (3) |
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15.6 Driveshaft Torsion Control |
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459 | (8) |
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15.6.1 Recalling Damping Control with PID |
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460 | (1) |
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15.6.2 Controller Structure |
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460 | (1) |
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15.6.3 Observer for Driveshaft Torsion |
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461 | (3) |
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15.6.4 Field Trials for Controller Validation |
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464 | (1) |
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15.6.5 Validation of Gear Shift Quality |
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464 | (2) |
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15.6.6 Handling of Initial Driveline Oscillations |
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466 | (1) |
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15.7 Recapitulation and Concluding Remarks |
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467 | (6) |
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15.7.1 General Methodology |
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467 | (1) |
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468 | (1) |
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15.7.3 Formulation of Control Criterion |
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468 | (1) |
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15.7.4 Validation of Functionality |
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468 | (1) |
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15.7.5 Experimental Verification of Torque Limit Handling |
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469 | (1) |
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469 | (4) |
Part V Diagnosis And Dependability |
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16 Diagnosis and Dependability |
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473 | (54) |
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474 | (5) |
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16.1.1 Functional Safety-Unintended Torque |
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474 | (2) |
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16.1.2 Functional Safety Standards |
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476 | (1) |
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16.1.3 Controller Qualification/Conditions/Prerequisites |
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477 | (1) |
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16.1.4 Accommodation of Fault Situations |
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478 | (1) |
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478 | (1) |
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479 | (1) |
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16.2 Basic Definitions and Concepts |
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479 | (3) |
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480 | (1) |
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16.2.2 Detection, Isolation, Identification, and Diagnosis |
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481 | (1) |
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16.2.3 False Alarm and Missed Detection |
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481 | (1) |
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16.2.4 Passive or Active (Intrusive) |
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482 | (1) |
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16.2.5 Off-Line or On-Line (On-Board) |
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482 | (1) |
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16.3 Introducing Methodology |
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482 | (12) |
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16.3.1 A Simple Sensor Fault |
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482 | (1) |
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16.3.2 A Simple Actuator Fault |
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483 | (1) |
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16.3.3 Triple Sensor Redundancy |
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483 | (2) |
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16.3.4 Triple Redundancy Using Virtual Sensors |
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485 | (1) |
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16.3.5 Redundancy and Model-Based Diagnosis |
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486 | (2) |
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16.3.6 Forming a Decision-Residual Evaluation |
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488 | (3) |
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16.3.7 Leakage in a Turbo Engine |
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491 | (3) |
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16.4 Engineering of Diagnosis Systems |
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494 | (1) |
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16.5 Selected Automotive Applications |
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494 | (26) |
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16.5.1 Catalyst and Lambda Sensors |
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495 | (1) |
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16.5.2 Throttle Supervision |
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496 | (1) |
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16.5.3 Evaporative System Monitoring |
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497 | (4) |
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501 | (6) |
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507 | (10) |
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16.5.6 Diesel Engine Model |
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517 | (3) |
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16.6 History, Legislation, and OBD |
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520 | (1) |
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16.6.1 Diagnosis of Automotive Engines |
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520 | (1) |
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521 | (8) |
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521 | (2) |
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16.7.2 Examples of OBDII Legislation Texts |
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523 | (4) |
A Thermodynamic Data and Heat Transfer Formulas |
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527 | (14) |
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A.1 Thermodynamic Data and Some Constants |
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527 | (1) |
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528 | (1) |
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A.3 Dimensionless Numbers |
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528 | (1) |
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529 | (12) |
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535 | (1) |
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536 | (1) |
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537 | (1) |
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537 | (2) |
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A.4.5 Solution to Fourth-order Equations |
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539 | (2) |
References |
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541 | (14) |
Index |
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555 | |