Section 1 Introduction To Manufacturing |
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Chapter 1 Introduction to Manufacturing |
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2 | (14) |
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1.1 Introduction to Manufacturing |
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4 | (1) |
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1.2 Manufacturing Processes |
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5 | (4) |
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1.3 Functions of a Manufacturing Company |
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9 | (1) |
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1.4 Trends in Manufacturing |
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9 | (2) |
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1.5 Manufacturing Process Improvement |
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11 | (1) |
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1.6 Advanced Manufacturing Technologies |
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12 | (4) |
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Chapter 2 Careers in Metalworking |
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16 | (16) |
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2.1 Introduction to Careers in Metalworking |
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18 | (1) |
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2.2 Types of Careers in Metalworking |
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18 | (5) |
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2.3 Leadership in the Metalworking Industry |
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23 | (1) |
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2.4 Preparing for a Job in the Metalworking Industry |
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24 | (4) |
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2.5 What Industry Expects of You |
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28 | (1) |
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2.6 What an Employee Should Expect from Industry |
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29 | (3) |
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Chapter 3 Safety Practices |
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32 | (12) |
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3.1 Practicing Metalworking Safety |
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34 | (1) |
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3.2 General Safety Practices |
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34 | (3) |
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37 | (1) |
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3.4 Machine Operation Safety |
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38 | (1) |
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39 | (5) |
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Chapter 4 Classifying Metals |
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44 | (22) |
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4.1 Metal Classifications |
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46 | (1) |
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47 | (6) |
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53 | (3) |
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56 | (1) |
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4.5 High-Temperature Metals |
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57 | (1) |
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57 | (1) |
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4.7 Metal-Based Composites |
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58 | (1) |
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4.8 Safety Precautions for Handling Metals |
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59 | (1) |
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4.9 Measurement of Metals and Standard Shapes |
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59 | (7) |
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Chapter 5 Understanding Drawings |
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66 | (20) |
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68 | (1) |
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5.2 Title Block Information |
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69 | (3) |
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72 | (1) |
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72 | (2) |
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5.5 Surface Texture Symbols |
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74 | (1) |
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5.6 Geometric Dimensioning and Tolerancing (GD&T) |
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75 | (3) |
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78 | (3) |
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81 | (1) |
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5.9 Planning a Metalworking Project |
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82 | (4) |
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86 | (32) |
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88 | (2) |
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90 | (2) |
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6.3 The Micrometer Caliper |
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92 | (6) |
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6.4 Vernier Measuring Tools |
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98 | (5) |
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6.5 Gages and Inspection Tools |
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103 | (5) |
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108 | (1) |
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6.7 Coordinate Measuring Machine (CMM) |
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109 | (1) |
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6.8 Optical Inspection and Measuring Technologies |
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110 | (8) |
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118 | (16) |
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7.1 Preparing Metal for Layout |
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120 | (1) |
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120 | (5) |
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125 | (2) |
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7.4 Other Layout Tools and Equipment |
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127 | (2) |
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129 | (1) |
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7.6 Safety Precautions for Layout Work |
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130 | (4) |
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134 | (18) |
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136 | (2) |
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138 | (1) |
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139 | (5) |
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144 | (3) |
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147 | (1) |
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147 | (5) |
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Chapter 9 Hand Tools That Cut |
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152 | (16) |
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154 | (1) |
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155 | (4) |
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159 | (3) |
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162 | (2) |
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164 | (4) |
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Chapter 10 Hand Threading |
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168 | (14) |
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10.1 Unified Screw Thread System |
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170 | (2) |
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10.2 ISO Metric Screw Thread System |
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172 | (1) |
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173 | (1) |
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173 | (4) |
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10.5 Cutting External Threads |
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177 | (2) |
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10.6 Hand Threading Safety |
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179 | (3) |
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182 | (16) |
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184 | (7) |
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11.2 Nonthreaded Fasteners |
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191 | (3) |
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194 | (4) |
Section 2 Casting |
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198 | (16) |
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12.1 Industrial Sand Casting |
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200 | (3) |
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12.2 Basic Sand Casting Process |
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203 | (7) |
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12.3 Other Sand Casting Processes |
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210 | (4) |
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Chapter 13 Metal Casting Techniques |
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214 | (18) |
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13.1 Choosing a Casting Technique |
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216 | (1) |
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13.2 Casting Processes That Use Expendable Molds |
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217 | (4) |
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13.3 Casting Processes That Use Permanent Molds |
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221 | (5) |
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13.4 Rapid Prototyping 3D Printing Techniques |
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226 | (6) |
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Chapter 14 Powder Metallurgy |
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232 | (8) |
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14.1 Materials and Applications |
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234 | (1) |
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14.2 The Powder Metallurgy Process |
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235 | (2) |
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14.3 Costs of Powder Metallurgy |
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237 | (3) |
Section 3 Sheet Metal And Metal Forming |
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240 | (20) |
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242 | (1) |
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242 | (3) |
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245 | (3) |
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248 | (8) |
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15.5 Making Common Sheet Metal Joints |
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256 | (1) |
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15.6 Fastening Sheet Metal with Rivets |
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257 | (1) |
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258 | (2) |
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Chapter 16 Metal Spinning |
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260 | (14) |
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16.1 Conventional Spinning |
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262 | (1) |
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263 | (3) |
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266 | (1) |
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16.4 Spinning Simple Forms |
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267 | (2) |
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269 | (1) |
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270 | (1) |
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270 | (1) |
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16.8 Advantages of Spinning |
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271 | (1) |
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16.9 Industrial Applications |
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272 | (2) |
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Chapter 17 Cold Forming Metal Sheet |
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274 | (16) |
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276 | (3) |
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279 | (11) |
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290 | (16) |
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18.1 Hand Forging Equipment and Tools |
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292 | (2) |
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294 | (2) |
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18.3 Industrial Forging Processes |
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296 | (10) |
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Chapter 19 Extrusion Processes |
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306 | (8) |
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308 | (6) |
Section 4 Machining |
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Chapter 20 Sawing and Cutoff Machines |
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314 | (12) |
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316 | (1) |
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20.2 Reciprocating Hacksaw |
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316 | (2) |
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318 | (3) |
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20.4 Using Reciprocating and Band Saws |
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321 | (1) |
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20.5 Reciprocating and Band Saw Problems |
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321 | (1) |
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20.6 Metal-Cutting Circular Saw |
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322 | (1) |
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323 | (3) |
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Chapter 21 Drills and Drilling Machines |
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326 | (25) |
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328 | (6) |
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334 | (3) |
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21.3 Cutting Speeds and Feeds |
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337 | (2) |
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339 | (1) |
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340 | (3) |
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343 | (3) |
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21.7 Other Drill Press Operations |
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346 | (4) |
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21.8 Industrial Applications |
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350 | (1) |
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350 | (1) |
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351 | (23) |
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356 | (1) |
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22.2 Abrasive Belt Grinders |
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357 | (1) |
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22.3 Bench and Pedestal Grinders |
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358 | (1) |
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22.4 Offhand Grinding Wheels |
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358 | (2) |
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22.5 Portable Hand Grinders |
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360 | (1) |
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361 | (6) |
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22.7 Precision Grinding Wheels |
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367 | (4) |
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371 | (3) |
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374 | (34) |
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376 | (1) |
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23.2 Major Parts of a Lathe |
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377 | (4) |
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23.3 Preparing the Lathe for Operation |
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381 | (1) |
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381 | (2) |
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383 | (5) |
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23.6 Cutting Speeds and Feeds |
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388 | (1) |
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23.7 Workholding Attachments |
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389 | (1) |
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23.8 Turning Work between Centers |
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390 | (6) |
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396 | (5) |
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401 | (1) |
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402 | (1) |
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402 | (6) |
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Chapter 24 Other Lathe Operations |
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408 | (14) |
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24.1 Drilling and Reaming |
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410 | (1) |
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411 | (1) |
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412 | (2) |
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24.4 Filing and Polishing |
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414 | (1) |
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24.5 Using a Lathe Mandrel |
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415 | (1) |
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416 | (1) |
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417 | (1) |
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24.8 Industrial Applications |
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417 | (3) |
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420 | (2) |
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Chapter 25 Cutting Tapers and Screw Threads on a Lathe |
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422 | (18) |
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424 | (5) |
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25.2 Cutting Screw Threads on a Lathe |
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429 | (7) |
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436 | (4) |
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Chapter 26 Milling Machines |
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440 | (38) |
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26.1 Types of Milling Machines |
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442 | (3) |
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445 | (1) |
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446 | (1) |
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446 | (8) |
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26.5 Cutting Speeds and Feeds |
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454 | (2) |
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26.6 Workholding Attachments |
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456 | (3) |
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26.7 Horizontal Milling Operations |
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459 | (7) |
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26.8 Vertical Milling Machine Operations |
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466 | (8) |
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26.9 Industrial Applications |
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474 | (1) |
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26.10 Milling Safety Practices |
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475 | (3) |
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Chapter 27 Introduction to Computer Numerical Control and Automation |
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478 | (18) |
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480 | (1) |
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481 | (3) |
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484 | (3) |
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27.4 CNC Processing Equipment |
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487 | (2) |
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489 | (1) |
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27.6 Flexible Manufacturing Systems |
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489 | (3) |
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492 | (4) |
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Chapter 28 Introduction to CNC Programming and Machining |
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496 | (26) |
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498 | (4) |
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28.2 CNC Programming Codes |
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502 | (1) |
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503 | (5) |
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28.4 Planning the CNC Program |
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508 | (2) |
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510 | (5) |
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28.6 Setting Work Offsets and Tool Offsets |
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515 | (1) |
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28.7 Verifying the Program |
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516 | (1) |
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517 | (1) |
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518 | (4) |
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Chapter 29 Nontraditional Machining Techniques |
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522 | (16) |
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29.1 Electrical Discharge Processes |
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524 | (2) |
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29.2 Electrochemical Machining |
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526 | (1) |
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527 | (2) |
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29.4 Hydrodynamic Machining |
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529 | (1) |
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29.5 Electron Beam Machining |
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530 | (1) |
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29.6 Laser Beam Machining |
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531 | (1) |
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29.7 Ultrasonic Machining |
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532 | (6) |
Section 5 Welding |
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Chapter 30 Soldering and Brazing |
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538 | (12) |
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30.1 Soldering Conditions |
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540 | (2) |
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30.2 Tinning a Soldering Copper |
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542 | (1) |
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30.3 Soldering a Lap Joint |
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543 | (1) |
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30.4 Soldering a Seam Joint |
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543 | (1) |
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30.5 Sweat Soldering a Joint |
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544 | (1) |
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544 | (1) |
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545 | (2) |
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547 | (3) |
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550 | (16) |
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552 | (2) |
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31.2 Gas Welding Equipment |
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554 | (3) |
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557 | (1) |
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558 | (1) |
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31.5 Equipment Preparation and Adjustment |
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558 | (1) |
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559 | (2) |
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561 | (1) |
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561 | (1) |
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561 | (1) |
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31.10 Brazing and Braze Welding |
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562 | (1) |
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31.11 Gas Welding Safety Precautions |
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562 | (4) |
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Chapter 32 Shielded Metal Arc Welding |
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566 | (12) |
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32.1 Arc Welding Equipment and Accessories |
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568 | (4) |
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572 | (1) |
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32.3 Preparing to Arc Weld |
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572 | (4) |
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32.4 Safety Precautions for Arc Welding |
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576 | (2) |
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Chapter 33 Other Welding Processes |
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578 | (16) |
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33.1 Gas Tungsten Arc Welding |
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580 | (1) |
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33.2 Gas Metal Arc Welding |
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580 | (1) |
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33.3 Flux-Cored Arc Welding |
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580 | (2) |
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33.4 Submerged Arc Welding |
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582 | (1) |
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582 | (1) |
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582 | (3) |
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33.7 Electron Beam Welding |
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585 | (1) |
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586 | (1) |
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586 | (1) |
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587 | (1) |
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587 | (1) |
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587 | (1) |
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588 | (6) |
Section 6 Other Metalworking Applications |
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Chapter 34 Heat Treatment of Metals |
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594 | (14) |
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34.1 Heat Treatment Processes |
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596 | (3) |
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34.2 Heat Treating Furnaces |
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599 | (2) |
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34.3 Hardening Carbon Steel |
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601 | (1) |
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34.4 Tempering Carbon Steel |
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602 | (1) |
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34.5 Case Hardening Low Carbon Steel |
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603 | (1) |
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603 | (2) |
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34.7 Other Heat-Treatable Metals |
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605 | (1) |
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34.8 Heat Treating Safety |
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606 | (2) |
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Chapter 35 Quality Control |
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608 | (12) |
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610 | (1) |
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35.2 Nondestructive Testing |
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611 | (6) |
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35.3 Other Quality Control Techniques |
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617 | (3) |
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Chapter 36 Metal Finishes |
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620 | (16) |
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622 | (1) |
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622 | (1) |
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623 | (10) |
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36.4 Metal Finishing Safety |
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633 | (3) |
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636 | (14) |
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638 | (1) |
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37.2 Annealing and Pickling |
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638 | (1) |
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638 | (4) |
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642 | (1) |
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643 | (2) |
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645 | (1) |
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646 | (2) |
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648 | (1) |
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648 | (2) |
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650 | (11) |
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652 | (1) |
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38.2 Wrought Metalwork Tools and Equipment |
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653 | (1) |
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38.3 Bending and Forming with Hand Tools |
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654 | (4) |
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38.4 Bending and Forming with Machines |
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658 | (1) |
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38.5 Assembling Wrought Metal Pieces |
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658 | (1) |
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38.6 Finishing Wrought Metals |
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659 | (1) |
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659 | (2) |
Appendix |
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661 | (23) |
Glossary |
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684 | (36) |
Index |
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720 | |