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Practical Guide to Piping and Valves for the Oil and Gas Industry [Minkštas viršelis]

(Senior Lead Engineer, Valves and Actuators, Valve Engineering Group, Manifold department, Baker Hughes, Oslo, Norway)
  • Formatas: Paperback / softback, 992 pages, aukštis x plotis: 235x191 mm, weight: 2060 g, Approx. 200 illustrations; Illustrations
  • Išleidimo metai: 16-Jan-2021
  • Leidėjas: Gulf Professional Publishing
  • ISBN-10: 0128237961
  • ISBN-13: 9780128237960
  • Formatas: Paperback / softback, 992 pages, aukštis x plotis: 235x191 mm, weight: 2060 g, Approx. 200 illustrations; Illustrations
  • Išleidimo metai: 16-Jan-2021
  • Leidėjas: Gulf Professional Publishing
  • ISBN-10: 0128237961
  • ISBN-13: 9780128237960

A Practical Guide to Piping and Valves for the Oil and Gas Industry covers how to select, test and maintain the right oil and gas valve. Each chapter focuses on a specific type of valve with a built-in structured table on valve selection. Covering both onshore and offshore projects, the book also gives an introduction to the most common types of corrosion in the oil and gas industry, including CO2, H2S, pitting, crevice, and more. A model to evaluate CO2 corrosion rate on carbon steel piping is introduced, along with discussions on bulk piping components, including fittings, gaskets, piping and flanges.

Rounding out with chapters devoted to valve preservation to protect against harmful environments and factory acceptance testing, this book gives engineers and managers a much-needed tool to better understand today’s valve technology.

  • Presents oil and gas examples and challenges relating to valves, including many illustrations from valves in different stages of projects
  • Helps readers understand valve materials, testing, actuation, packing and preservation, also including a new model to evaluate CO2 corrosion rates on carbon steel piping
  • Presents structured valve selection tables in each chapter to help readers pick the right valve for the right project
Acknowledgment ix
1 Ball-valve applications and design
Ball-valve application examples
1(5)
Special ball-valve design
6(2)
Ball-valve design consideration
8(124)
Valve watch
132(1)
Valve interlocks
133(3)
Valve drivers
136(1)
More pictures
137(10)
2 Butterfly valve applications and design
Valve application examples
147(3)
Concentric butterfly valves
150(6)
Eccentric butterfly valves
156(40)
Flexible graphite packing
196(1)
Teflon PTFE packing
196(1)
Reinforced graphite packing with Inconel625
197(1)
Isolation of graphite packing
198(2)
Conclusion
200(1)
Offset definitions in eccentric butterfly valves
201(1)
Butterfly valves standards
201(1)
Butterfly valve bore
202(1)
Face to face
202(2)
Fire test
204(1)
Installation direction
205(1)
Layout considerations
206(4)
Torque
210(3)
Locking devices
213(1)
Lifting lug
213(3)
Bottom cover
216(1)
Cv value
216(1)
Material traceability
217(1)
Material selection
218(12)
More pictures
230(13)
3 Plug valve application and design
Valve application examples
243(2)
Plug valve design
245(4)
Body design
249(4)
Stem and plug design
253(1)
Port design
253(2)
Valve standard
255(2)
Face-to-face standard
257(1)
Antistatic design
257(1)
Material selection
257(4)
Gasket between body parts
261(1)
More pictures
261(9)
4 Through conduit gate valve application and design valve application examples TCG valve design
270(33)
Body and bonnet design
273(1)
Disk (wedge) design
273(1)
Seat design
274(4)
Bore (port) design
278(2)
Back seat design
280(2)
Cavity design
282(1)
Packing design
283(1)
Sealing capability
284(1)
Valve standard
285(1)
Face-to-face standard
285(1)
Flow direction
286(1)
More photographs
287(16)
5 Modular valve applications and design
Modular valve applications
303(1)
Modular valves design
304(5)
Insulation-friendly design
309(1)
Compact design
309(3)
Integrated modular valve with check valve and quills
312(2)
Pressure and function tests
314(1)
Trunnion and gearbox requirements
315(3)
Support consideration
318(2)
Conclusion
320(1)
6 Wedge gate valve applications and design
Valve application and selection
321(7)
Wedge gate valve standards
328(4)
Body bonnet design
332(1)
Face-to-face standard
332(1)
Bore design
333(2)
Wall thickness
335(1)
Wedge design
336(1)
Seat design
337(4)
Stem design
341(3)
Yoke design
344(1)
Back seat design
344(1)
Packing design
345(9)
Locking design
354(1)
Insulation-friendly design
354(2)
Valve operation
356(1)
Valve lifting, transportation, and installation
357(4)
7 Globe valve applications and design
Valve application and selection
361(6)
Globe valve operation problem: Cavitation
367(4)
Body/bonnet design
371(10)
Face-to-face standard
381(2)
Bore design
383(1)
Wall thickness
383(2)
Seat design
385(2)
Stem design
387(4)
Yoke design
391(2)
Back seat design
393(1)
Packing design
394(4)
Locking design
398(1)
Layout considerations
399(1)
Valve operation
399(3)
Insulation-friendly design
402(1)
Quality control
402(7)
Pressure and fugitive emission tests
409(1)
Inspection
410(3)
ATEX and fire test requirements
413(1)
Coating
413(1)
Tagging and marking
413(2)
Transportation
415(2)
Spare part requirements
417(1)
Maintenance
417(1)
More photographs
417(6)
8 Piston check valves
General applications
423(4)
Standards
427(1)
Wall thickness
427(1)
Layout requirement
427(2)
Installation problems
429(6)
9 Dual plate check valves
Valve application examples
435(3)
Valve limitations
438(1)
Terminology
438(3)
Body design
441(1)
Plates design
441(5)
Spring design
446(5)
Installation direction
451(1)
Weld overlay
451(1)
Lapping
452(1)
Valve design standard
452(1)
Two cases related to manufacturing and installation problems
453(1)
Dual plate check valve with stem override
453(6)
Additional pictures
459(8)
10 Nonslam check valves
Introduction
467(1)
Advantages of nonslam check valves
467(8)
Valve applications
475(3)
Valve limitations
478(1)
Terminology
478(1)
Body design
479(1)
Disk and seat design
480(5)
Spring design
485(3)
Installation direction
488(1)
Weld overlay
489(2)
Lapping
491(1)
CV value
492(1)
Flow open area
492(1)
Body Wall thickness
493(1)
Valve face to face
494(2)
Lifting
496(5)
Additional photographs
501(4)
11 Pipeline valves
General information
505(4)
Valve design and weight reduction
509(5)
Body design/material
514(5)
Welding
519(9)
Bonnet design
528(2)
Ball design
530(1)
Seat design
531(7)
Special bore diameter
538(1)
Cycling
539(1)
Valve maintenance
539(7)
Valve internals protection
546(1)
Valve support
547(1)
Valve coating
548(1)
Valve preservation
548(1)
Valve packing and lifting
548(7)
Valve experience after FAT
555(4)
12 Valve technology and selection
Valve definition
559(1)
Valve selection tips
559(13)
Valve selection case studies
572(1)
Ball valve selection
573(1)
Wafer butterfly valve selection
574(1)
Axial control valve selection
575(12)
13 Piping and valve corrosion study
External corrosion
587(2)
Internal corrosion
589(35)
Pitting and stress cracking corrosion
624(2)
Crevice corrosion
626(8)
14 Bulk piping items
Fittings
634(22)
Gaskets
656(4)
Fasteners (bolts/nuts)
660(4)
Piping codes and standards
664(5)
15 Piping and valve material selection in offshore projects
Introduction
669(3)
Carbon steel
672(2)
General information about stainless steel
674(1)
Martensitic stainless steel
675(2)
Austenitic stainless steel
677(6)
22Cr duplex
683(12)
25Cr super duplex
695(13)
Super austenitic 6Mo
708(1)
Nickel alloys
709(8)
Material for seawater
717(4)
16 Piping special items
Piping manifolds
721(20)
Strainers
741(6)
Bending
747(6)
Sample and injection quills
753(2)
Seal pot
755(1)
Backflow preventer
755(1)
Bird screen
756(1)
Vacuum breaker and air release valve
757(2)
Steam and liquid trap
759(3)
Expansion joints (bellows)
762(1)
Flexible hose and coupling
762(4)
Tube connectors
766(3)
Special tees (barred tees)
769(2)
Insulation kit
771(2)
Flame arrestor
773(3)
Special flanges
776(8)
Special gaskets
784(1)
Transition piece
784(1)
Sweepolet
784(2)
Hubs and clamps
786(13)
17 Valve actuation
Actuation requirement for ease of operation
799(3)
Actuator types
802(8)
Hydraulic actuators
810(9)
Electrical actuators
819(11)
Some technical requirements for actuators
830(7)
Actuator and piping layout
837(3)
More pictures
840(7)
18 Valves preservation and packing requirements
Introduction to preservation
847(1)
Roles and responsibilities
847(1)
Preservation types
847(1)
General preservation
848(1)
Internal preservation
848(2)
External preservation
850(5)
Conclusion
855(1)
Additional photos
856(17)
Packing
873(10)
19 Valve gearbox considerations
Gearbox design
883(8)
Gearbox lifting
891(5)
Gear clearance
896(1)
Gearbox rotation
896(7)
20 Factory acceptance test
Introduction
903(5)
Pressure test
908(41)
Test failure
949(2)
Final inspection example
951(4)
Index 955
Karan Sotoodeh holds a PhD in Safety and Reliability in Mechanical Engineering from the University of Stavanger. Previously, Karan was the Senior / Lead Engineer in valves and actuators for Baker Hughes, one of the worlds largest oil field services company. He was responsible for engineering and delivering valves and actuators in subsea manifolds, working with valve suppliers, R&D activities, and maintaining the companys valve database. He also worked for AkerSolutions, NLI Engineering, and Nargan Engineers as a senior specialist in piping and valves, assisting with many projects around the world. He is the author of Prevention of Valve Fugitive Emissions in the Oil and Gas Industry and Subsea Valves and Actuators for the Oil and Gas Industry, both published by Elsevier. Karan earned a Master of Research in Mechanical Engineering and a Masters in Oil and Gas Engineering, both from Robert Gordon University of Aberdeen, and a Bachelors in Industrial Engineering from the Iran University of Science and Technology.