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Product Design for Manufacture and Assembly, Second Edition, Revised and Expanded 2nd New edition [Kietas viršelis]

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(Boothroyd Dewhurst Inc., Wakefield, Rhode Island, USA), (University of Rhode Island, Kingston, USA), (University of Rhode Island, Kingston, USA)
  • Formatas: Hardback, 720 pages, aukštis x plotis: 229x152 mm, weight: 1066 g
  • Išleidimo metai: 06-Sep-2001
  • Leidėjas: Marcel Dekker Inc
  • ISBN-10: 082470584X
  • ISBN-13: 9780824705848
Kitos knygos pagal šią temą:
Product Design for Manufacture and Assembly, Second Edition, Revised and Expanded 2nd New editionDidesnis paveikslėlis
  • Formatas: Hardback, 720 pages, aukštis x plotis: 229x152 mm, weight: 1066 g
  • Išleidimo metai: 06-Sep-2001
  • Leidėjas: Marcel Dekker Inc
  • ISBN-10: 082470584X
  • ISBN-13: 9780824705848
Kitos knygos pagal šią temą:
Pastovi nuoroda: https://www.kriso.lt/db/9780824705848.html
Raktažodžiai:
Along with Boothroyd, Peter Dewhurst and Winston Knight (both U. of Rhode Island) share with practicing manufacturing engineers and designers the results of their research into methods for designing products for manufacture and assembly. They do not mean the reference to replace the software that Boothroyd and Dewhurst have developed, which contains more elaborate databases and algorithms, but to serve as a handy companion. It provides the basic equations and data that allow manufacturing and assembly cost estimates to be made, so that for a limited range of materials and processes, engineers can make cost estimates for real parts and assemblies, and so become familiar with the details of the methods employed and the assumptions made. The second edition contains new chapters on the processes of sand casting, investment casting, and hot forging. No date is revealed for the first. Annotation c. Book News, Inc., Portland, OR (booknews.com)
Preface to the Second Edition iii
Preface to the First Edition v
Introduction
1(42)
What Is Design for Manufacture and Assembly?
1(7)
How Does DFMA Work?
8(8)
Reasons for Not Implementing DFMA
16(5)
What Are the Advantages of Applying DFMA During Product Design?
21(1)
Typical DFMA Case Studies
22(12)
Overall Impact of DFMA on U.S. Industry
34(5)
Conclusions
39(4)
References
40(3)
Selection of Materials and Processes
43(42)
Introduction
43(2)
General Requirements for Early Materials and Process Selection
45(1)
Selection of Manufacturing Processes
46(2)
Process Capabilities
48(7)
Selection of Materials
55(10)
Primary Process/Material Selection
65(6)
Systematic Selection of Processes and Materials
71(14)
References
83(2)
Product Design for Manual Assembly
85(62)
Introduction
85(1)
General Design Guidelines for Manual Assembly
86(7)
Development of the Systematic DFA Methodology
93(1)
Assembly Efficiency
93(3)
Classification Systems
96(1)
Effect of Part Symmetry on Handling Time
96(5)
Effect of Part Thickness and Size on Handling Time
101(2)
Effect of Weight on Handling Time
103(1)
Parts Requiring Two Hands for Manipulation
104(1)
Effects of Combinations of Factors
104(1)
Effect of Symmetry for Parts that Severely Nest or Tangle and May Require Tweezers for Grasping and Manipulation
104(1)
Effect of Chamfer Design on Insertion Operations
105(3)
Estimation of Insertion Time
108(1)
Avoiding Jams During Assembly
109(2)
Reducing Disc-Assembly Problems
111(1)
Effects of Obstructed Access and Restricted Vision on Insertion of Threaded Fasteners of Various Designs
112(3)
Effects of Obstructed Access and Restricted Vision on Pop-Riveting Operations
115(1)
Effects of Holding Down
115(3)
Manual Assembly Database and Design Data Sheets
118(1)
Application of the DFA Methodology
119(6)
Further Design Guidelines
125(3)
Large Assemblies
128(2)
Types of Manual Assembly Methods
130(3)
Effect of Assembly Layout on Acquisition Times
133(4)
Assembly Quality
137(4)
Applying Learning Curves to the DFA Times
141(6)
References
143(4)
Electrical Connections and Wire Harness Assembly
147(44)
Introduction
147(2)
Wire or Cable Harness Assembly
149(3)
Types of Electrical Connections
152(7)
Types of Wires and Cables
159(1)
Preparation and Assembly Times
160(22)
Analysis Method
182(9)
References
190(1)
Design for High-Speed Automatic Assembly and Robot Assembly
191(28)
Introduction
191(1)
Design of Parts for High-Speed Feeding and Orieting
192(4)
Example
196(3)
Additional Feeding Difficulties
199(1)
High-Speed Automatic Insertion
199(2)
Example
201(1)
Analysis of an Assembly
202(1)
General Rules for Product Design for Automation
203(5)
Design of Parts for Feeding and Orienting
208(2)
Summary of Design Rules for High-Speed Automatic Assembly
210(1)
Product Design for Robot Assembly
211(8)
References
217(2)
Printed Circuit Board Design for Manufacture and Assembly
219(48)
Introduction
219(1)
Design Sequence for Printed Circuit Boards
220(1)
Types of Printed Circuit Boards
220(2)
Terminology
222(1)
Assembly of Printed Circuit Boards
223(15)
Estimation of PCB Assembly Costs
238(6)
Case Studies in PCB Assembly
244(5)
PCB Manufacturability
249(3)
Design Considerations
252(11)
Glossary of Terms
263(4)
References
266(1)
Design for Machining
267(72)
Introduction
267(1)
Machining Using Single-Point Cutting Tools
267(8)
Machining Using Multipoint Tools
275(9)
Machining Using Abrasive Wheels
284(6)
Standardization
290(1)
Choice of Work Material
291(2)
Shape of Work Material
293(1)
Machining Basic Component Shapes
294(13)
Assembly of Components
307(1)
Accuracy and Surface Finish
308(3)
Summary of Design Guidelines
311(2)
Cost Estimating for Machined Components
313(26)
References
337(2)
Design for Injection Molding
339(42)
Introduction
339(1)
Injection Molding Materials
340(2)
The Molding Cycle
342(2)
Injection Molding Systems
344(2)
Injection Molds
346(5)
Molding Machine Size
351(2)
Molding Cycle Time
353(6)
Mold Cost Estimation
359(8)
Mold Cost Point System
367(2)
Estimation of the Optimum Number of Cavities
369(3)
Design Example
372(2)
Insert Molding
374(1)
Design Guidelines
375(1)
Assembly Techniques
376(5)
References
379(2)
Design for Sheet Metalworking
381(42)
Introduction
381(2)
Dedicated Dies and Pressworking
383(20)
Press Selection
403(6)
Turret Pressworking
409(4)
Press Brake Operations
413(3)
Design Rules
416(7)
References
422(1)
Design for Die Casting
423(38)
Introduction
423(1)
Die Casting Alloys
423(2)
The Die Casting Cycle
425(1)
Die Casting Machines
426(3)
Die Casting Dies
429(1)
Finishing
430(2)
Auxiliary Equipment for Automation
432(1)
Determination of the Optimum Number of Cavities
433(6)
Determination of Appropriate Machine Size
439(4)
Die Casting Cycle Time Estimation
443(10)
Die Cost Estimation
453(4)
Assembly Techniques
457(1)
Design Principles
458(3)
References
459(2)
Design for Powder Metal Processing
461(56)
Introduction
461(2)
Main Stages in the Powder Metallurgy Process
463(1)
Secondary Manufacturing Stages
464(4)
Compaction Characteristics of Powders
468(7)
Tooling for Powder Compaction
475(3)
Presses for Powder Compaction
478(3)
Form of Powder Metal Parts
481(3)
Sintering Equipment Characteristics
484(5)
Materials for Powder Metal Processing
489(3)
Contributions to Basic Powder Metallurgy Manufacturing Costs
492(19)
Modifications for Infiltrated Materials
511(1)
Impregnation, Heat Treatment, Tumbling, Steam Treatment, and Other Surface Treatments
512(2)
Some Design Guidelines for Powder Metal Parts
514(3)
References
515(2)
Design for Sand Casting
517(32)
Introduction
517(2)
Sand Casting Alloys
519(1)
Basic Characteristics and Mold Preparation
519(5)
Sand Cores
524(1)
Melting and Pouring of Metal
525(1)
Cleaning of Castings
526(1)
Cost Estimating
527(10)
Design Rules for Sand Castings
537(5)
Example Calculations
542(7)
References
546(3)
Design for Investment Casting
549(44)
Introduction
549(1)
Process Overview
549(3)
Pattern Materials
552(1)
Pattern Injection Machines
552(2)
Pattern Molds
554(1)
Pattern and Cluster Assembly
554(1)
The Ceramic Shell-Mold
555(1)
Ceramic Cores
556(1)
Pattern Meltout
556(1)
Pattern Burnout and Mold Firing
557(1)
Knockout and Cleaning
557(1)
Cutoff and Finishing
557(1)
Pattern and Core Material Cost
557(4)
Wax Pattern Injection Cost
561(1)
Fill Time
562(1)
Cooling Time
562(2)
Ejection and Reset Time
564(2)
Process Cost per Pattern or Core
566(1)
Estimating Core Injection Cost
567(1)
Pattern and Core Mold Cost
567(5)
Core Mold Cost
572(1)
Pattern and Cluster Assembly Cost
572(2)
Number of Parts per Cluster
574(1)
Pattern Piece Cost
575(1)
Cleaning and Etching
576(1)
Shell Mold Material Cost
576(1)
Investing the Pattern Cluster
577(1)
Pattern Meltout
578(1)
Burnout, Sinter, and Preheat
578(1)
Total Shell Mold Cost
579(1)
Cost to Melt Metal
579(4)
Raw Base Metal Cost
583(1)
Ready-to-Pour Liquid Metal Cost
584(1)
Pouring Cost
584(1)
Final Material Cost
584(2)
Breakout
586(1)
Cleaning
587(1)
Cutoff
587(3)
Design Guidelines
590(3)
References
591(2)
Design for Hot Forging
593(50)
Introduction
593(1)
Characteristics of the Forging Process
593(2)
The Role of Flash in Forging
595(5)
Forging Allowances
600(3)
Preforming During Forging
603(6)
Flash Removal
609(1)
Classification of Forgings
610(3)
Forging Equipment
613(9)
Classification of Materials
622(1)
Forging Costs
622(9)
Forging Die Costs
631(5)
Die Life and Tool Replacement Costs
636(1)
Costs of Flash Removal
637(3)
Other Forging Costs
640(3)
References
641(2)
Design for Manufacture and Computer-Aided Design
643(26)
Introduction
643(1)
General Consideratios for Linking CAD and DFMA Analysis
643(2)
Geometric Representation Schemes in CAD Systems
645(15)
Design Process in a Linked CAD/DFMA Environment
660(3)
Extraction of DFMA Data from CAD System Database
663(2)
Expert Design and Cost Estimating Procedures
665(4)
References
668(1)
Nomenclature 669(14)
Index 683