Preface |
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xvii | |
Acknowledgments |
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xix | |
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1 | (8) |
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1 | (2) |
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Location Numbering Systems |
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3 | (3) |
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6 | (1) |
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Empennage or Tail Assembly |
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7 | (2) |
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2 Tools And How To Use Them |
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9 | (28) |
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9 | (1) |
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General-Purpose Hand Tools |
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10 | (6) |
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10 | (1) |
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10 | (2) |
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12 | (1) |
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13 | (1) |
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14 | (2) |
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16 | (7) |
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16 | (1) |
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17 | (2) |
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19 | (1) |
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19 | (3) |
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Drilling and Countersinking |
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22 | (1) |
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22 | (1) |
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Layout and Measuring Tools |
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23 | (5) |
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23 | (1) |
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24 | (1) |
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24 | (1) |
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24 | (3) |
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27 | (1) |
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28 | (1) |
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29 | (8) |
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30 | (1) |
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30 | (1) |
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30 | (1) |
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31 | (1) |
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32 | (1) |
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33 | (1) |
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34 | (1) |
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35 | (2) |
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3 Materials And Fabricating |
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37 | (58) |
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37 | (1) |
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37 | (3) |
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37 | (3) |
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40 | (1) |
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Bonding of Wood Structures |
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40 | (3) |
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Inspection of Wood Structures |
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41 | (1) |
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41 | (2) |
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43 | (1) |
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43 | (1) |
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43 | (2) |
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43 | (1) |
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43 | (1) |
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43 | (1) |
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44 | (1) |
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44 | (1) |
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Repair of Damaged Plywood Structures |
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45 | (1) |
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46 | (3) |
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Dopes and Finishing Materials |
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48 | (1) |
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Supplemental Type Certificates |
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49 | (1) |
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Minimum Fabric Requirements |
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49 | (1) |
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49 | (1) |
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49 | (1) |
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50 | (6) |
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50 | (4) |
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54 | (2) |
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56 | (1) |
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Aluminum and Aluminum Alloys |
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57 | (3) |
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Alloy and Temper Designations |
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58 | (1) |
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Cast and Wrought Aluminum Alloy Designation System |
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59 | (1) |
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59 | (1) |
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60 | (1) |
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Temper Designation System |
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60 | (1) |
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Characteristics of Aluminum Alloys |
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60 | (5) |
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60 | (1) |
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60 | (2) |
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62 | (1) |
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Annealing Characteristics |
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62 | (1) |
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Typical Uses of Aluminum and Its Alloys |
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62 | (1) |
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Heat Treatment of Aluminum Alloys |
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63 | (1) |
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Identification of Aluminum |
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64 | (1) |
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65 | (1) |
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66 | (1) |
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66 | (1) |
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67 | (1) |
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67 | (1) |
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67 | (1) |
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68 | (1) |
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69 | (1) |
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69 | (1) |
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69 | (2) |
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71 | (1) |
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71 | (1) |
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Turret Lathes and Screw Machines |
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71 | (1) |
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72 | (1) |
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72 | (1) |
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72 | (1) |
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73 | (1) |
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73 | (1) |
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Making Straight-Line Bends |
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74 | (5) |
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74 | (3) |
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77 | (2) |
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J Chart for Calculating Bend Allowance |
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79 | (1) |
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79 | (4) |
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80 | (1) |
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Miscellaneous Shop Equipment and Procedures |
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80 | (3) |
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Magnesium and Magnesium Alloys |
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83 | (1) |
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Heat Treatment of Magnesium Alloys |
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84 | (1) |
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Titanium and Titanium Alloys |
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84 | (2) |
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85 | (1) |
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Corrosion Characteristics |
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86 | (1) |
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86 | (1) |
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86 | (1) |
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86 | (1) |
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87 | (1) |
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87 | (1) |
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87 | (1) |
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88 | (1) |
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88 | (1) |
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88 | (1) |
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88 | (1) |
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89 | (1) |
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89 | (1) |
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89 | (6) |
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89 | (1) |
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Types, Characteristics, and Uses of Alloyed Steels |
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90 | (3) |
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Heat Treatment of Ferrous Metals |
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93 | (2) |
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4 Drilling And Countersinking |
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95 | (22) |
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95 | (7) |
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95 | (1) |
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96 | (2) |
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98 | (1) |
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99 | (1) |
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99 | (3) |
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102 | (5) |
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102 | (1) |
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102 | (1) |
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Drill Stops and Drill Bushings |
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103 | (1) |
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104 | (1) |
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Drilling Aluminum and Aluminum Alloys |
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105 | (1) |
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Drilling Titanium and Titanium Alloys |
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105 | (1) |
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106 | (1) |
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106 | (1) |
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107 | (7) |
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Types of Countersinking Cutters |
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107 | (2) |
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109 | (1) |
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Minimum Countersinking Depth |
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110 | (1) |
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Form Countersinking (Dimpling) |
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110 | (3) |
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100 Degree Combination Predimple and Countersink Method |
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113 | (1) |
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Hole Preparation for Form Countersinking |
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113 | (1) |
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Shaving Flush Head Fasteners |
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114 | (1) |
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114 | (3) |
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117 | (38) |
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117 | (5) |
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117 | (1) |
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Rivet Types and Identification |
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117 | (5) |
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122 | (10) |
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122 | (1) |
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122 | (1) |
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123 | (1) |
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124 | (1) |
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125 | (1) |
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Driving Solid-Shank Rivets |
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125 | (1) |
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126 | (1) |
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127 | (1) |
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128 | (3) |
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131 | (1) |
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132 | (1) |
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132 | (1) |
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133 | (3) |
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Inspection After Riveting |
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134 | (2) |
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136 | (1) |
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NACA Method of Double Flush Riveting |
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136 | (2) |
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138 | (7) |
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Mechanical Locked-Stem Self-Plugging Rivets |
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140 | (5) |
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Removal of Mechanically Locked Blind Rivets |
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145 | (1) |
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145 | (4) |
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145 | (1) |
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Repair Material Thickness |
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146 | (1) |
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146 | (1) |
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Rivet Spacing and Edge Distance |
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147 | (1) |
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147 | (1) |
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Typical Sheet-Metal Repairs |
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148 | (1) |
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148 | (1) |
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149 | (6) |
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155 | (18) |
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155 | (1) |
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155 | (1) |
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155 | (2) |
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157 | (1) |
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Correct Formation of a Weld |
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157 | (1) |
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Oxyacetylene Welding Equipment |
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158 | (1) |
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158 | (1) |
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159 | (1) |
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Acetylene and Oxygen Regulators |
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159 | (2) |
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161 | (1) |
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161 | (1) |
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161 | (1) |
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161 | (1) |
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162 | (1) |
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162 | (1) |
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163 | (1) |
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163 | (1) |
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164 | (1) |
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Shutting Down the Welding Apparatus |
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165 | (1) |
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165 | (1) |
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165 | (1) |
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Forming the Puddle and Adding Filler Material |
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166 | (1) |
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166 | (2) |
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Reducing Distortion and Residual Stress |
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168 | (1) |
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169 | (1) |
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Gas Welding Aluminum, Magnesium, and Titanium |
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169 | (1) |
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Types of Inert-Gas Welding |
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169 | (1) |
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Metal Inert-Gas (MIG) Welding |
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170 | (1) |
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Advantages of Inert-Gas Welding |
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170 | (1) |
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170 | (3) |
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7 Bolts And Threaded Fasteners |
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173 | (32) |
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174 | (1) |
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174 | (1) |
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174 | (1) |
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Classification of Threads |
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174 | (1) |
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Identification and Coding |
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175 | (1) |
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175 | (6) |
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Self-Locking Nuts to 250°F |
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179 | (1) |
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High-Temperature Self-Locking Nuts |
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179 | (1) |
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179 | (2) |
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181 | (1) |
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181 | (1) |
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181 | (1) |
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Installation of Nuts and Bolts |
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182 | (5) |
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184 | (1) |
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184 | (1) |
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Safetying of Nuts, Bolts, and Screws |
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184 | (3) |
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187 | (1) |
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Installation: Bolts, Washers, Nuts, and Cotter Pins |
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187 | (1) |
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Miscellaneous Threaded Fasteners |
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188 | (2) |
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188 | (2) |
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190 | (1) |
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191 | (2) |
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Hi-Lok®, Hi-Tigue®, and Hi-Lite® Fasteners |
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193 | (2) |
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193 | (1) |
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Hi-Tigue® Fastening System |
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194 | (1) |
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Hi-Lite® Fastening System |
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195 | (1) |
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Installation of Hi-Lok®, Hi-Tigue®, and Hi-Lite® Fasteners |
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195 | (5) |
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195 | (1) |
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195 | (1) |
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195 | (3) |
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Installation Steps for an Interference-Fit Hole |
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198 | (1) |
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Inspection After Installation |
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199 | (1) |
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Removal of the Installed Fastener |
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200 | (1) |
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Lockbolt Fastening Systems |
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200 | (3) |
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201 | (1) |
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202 | (1) |
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202 | (1) |
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203 | (2) |
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Cherry Maxibolt® Blind Bolt System |
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203 | (1) |
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Drive-Nut-Type Blind Bolt |
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204 | (1) |
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205 | (22) |
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205 | (2) |
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205 | (1) |
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205 | (1) |
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206 | (1) |
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206 | (1) |
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206 | (1) |
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207 | (2) |
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207 | (1) |
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207 | (1) |
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208 | (1) |
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208 | (1) |
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208 | (1) |
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Identification of Fluid Lines |
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208 | (1) |
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209 | (10) |
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211 | (1) |
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211 | (1) |
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211 | (2) |
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213 | (1) |
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213 | (1) |
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213 | (1) |
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213 | (2) |
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215 | (2) |
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Assembling Sleeve-Type Fittings |
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217 | (1) |
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Proof-Testing After Assembly |
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217 | (1) |
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Installing Flexible Hose Assemblies |
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218 | (1) |
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219 | (8) |
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224 | (1) |
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Rigid Tubing Inspection and Repair |
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224 | (3) |
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227 | (10) |
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227 | (3) |
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Fabricating a Cable Assembly |
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227 | (1) |
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227 | (1) |
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228 | (2) |
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230 | (3) |
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Safety Methods for Turnbuckles |
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231 | (1) |
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231 | (2) |
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233 | (4) |
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233 | (4) |
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10 Electrical Wiring And Installation |
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237 | (20) |
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237 | (3) |
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238 | (1) |
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239 | (1) |
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240 | (4) |
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242 | (1) |
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Connecting Terminal Lugs to Terminal Blocks |
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242 | (2) |
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244 | (1) |
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Placement of Identification Markings |
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244 | (1) |
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244 | (7) |
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Spliced Connections in Wire Bundles |
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246 | (1) |
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247 | (1) |
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Routing and Installations |
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248 | (3) |
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Protection Against Chafing |
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251 | (1) |
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251 | (1) |
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252 | (2) |
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253 | (1) |
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254 | (3) |
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254 | (1) |
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254 | (1) |
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255 | (1) |
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255 | (2) |
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257 | (8) |
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257 | (1) |
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257 | (2) |
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258 | (1) |
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258 | (1) |
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259 | (1) |
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259 | (1) |
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260 | (1) |
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260 | (1) |
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260 | (1) |
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261 | (1) |
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Rivet Symbols Used on Drawings (Blueprints) |
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262 | (3) |
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12 Nondestructive Testing (Ndt) Or Nondestructive Inspection (Ndi) |
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265 | (12) |
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265 | (1) |
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NDT Beyond Visual Inspection |
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266 | (11) |
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Liquid Penetrant Inspection |
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266 | (1) |
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267 | (2) |
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269 | (2) |
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271 | (1) |
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Magnetic Particle Inspection |
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271 | (1) |
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272 | (2) |
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274 | (1) |
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275 | (1) |
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275 | (2) |
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13 Corrosion Detection And Control |
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277 | (12) |
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277 | (1) |
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278 | (1) |
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278 | (1) |
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279 | (4) |
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279 | (1) |
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279 | (2) |
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281 | (1) |
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281 | (1) |
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282 | (1) |
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283 | (1) |
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283 | (1) |
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283 | (1) |
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284 | (1) |
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285 | (1) |
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286 | (1) |
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286 | (1) |
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Corrosion-Removal Techniques |
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286 | (1) |
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Surface Damage by Corrosion |
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287 | (2) |
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289 | (20) |
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289 | (1) |
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Definition of Composite Materials |
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289 | (1) |
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Major Components of a Laminate |
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289 | (1) |
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290 | (1) |
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290 | (1) |
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290 | (1) |
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290 | (1) |
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291 | (1) |
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291 | (1) |
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291 | (1) |
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292 | (1) |
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292 | (1) |
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Mixing Two-Part Resin Systems |
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293 | (1) |
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Curing Stages of Thermosetting Resins |
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293 | (1) |
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293 | (1) |
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294 | (1) |
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294 | (1) |
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294 | (1) |
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295 | (1) |
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Honeycomb Sandwich Structures |
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295 | (1) |
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296 | (2) |
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298 | (1) |
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299 | (1) |
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299 | (1) |
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299 | (1) |
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299 | (1) |
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299 | (1) |
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Vacuum Bagging Techniques |
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299 | (2) |
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300 | (1) |
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300 | (1) |
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300 | (1) |
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300 | (1) |
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300 | (1) |
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300 | (1) |
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300 | (1) |
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301 | (1) |
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Curing and Curing Equipment |
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301 | (1) |
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301 | (1) |
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301 | (1) |
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301 | (1) |
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Types of Layups for Repair |
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301 | (3) |
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303 | (1) |
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303 | (1) |
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Repairs of Honeycomb and Laminate Structures |
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304 | (2) |
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Honeycomb Sandwich Repair |
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304 | (1) |
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Repair of Laminate Structure |
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304 | (2) |
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Specialty Fasteners Used for Composite Structures |
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306 | (1) |
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307 | (1) |
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307 | (1) |
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307 | (2) |
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309 | (36) |
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Standard Parts Identification |
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309 | (1) |
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Standard Parts Illustrations |
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310 | (25) |
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Additional Standard Parts (Patented) |
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335 | (10) |
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345 | (16) |
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345 | (16) |
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345 | (1) |
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Weight and Balance Terminology |
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346 | (1) |
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347 | (14) |
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17 Regulations, Publications, Maintenance Forms, And Records |
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361 | (12) |
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361 | (1) |
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Maintenance-Related Regulations |
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361 | (3) |
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364 | (1) |
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Airworthiness Directives (AD) |
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365 | (1) |
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365 | (1) |
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Type Certificate Data Sheets (TCDS) |
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365 | (1) |
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Supplemental Type Certificates |
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365 | (1) |
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Manufacturers' Published Data |
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366 | (1) |
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367 | (1) |
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368 | (1) |
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Airworthiness Certificates |
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368 | (1) |
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FAA Form 337---Major Repair and Alteration |
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368 | (1) |
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368 | (5) |
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368 | (3) |
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371 | (2) |
Appendix |
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373 | (4) |
Glossary |
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377 | (6) |
Index |
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383 | |