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Standard Aircraft Handbook for Mechanics and Technicians, Eighth Edition 8th edition [Kietas viršelis]

  • Formatas: Hardback, 416 pages, weight: 628 g, 350 Illustrations
  • Išleidimo metai: 15-Mar-2021
  • Leidėjas: McGraw-Hill Education
  • ISBN-10: 1260468925
  • ISBN-13: 9781260468922
Kitos knygos pagal šią temą:
  • Formatas: Hardback, 416 pages, weight: 628 g, 350 Illustrations
  • Išleidimo metai: 15-Mar-2021
  • Leidėjas: McGraw-Hill Education
  • ISBN-10: 1260468925
  • ISBN-13: 9781260468922
Kitos knygos pagal šią temą:
The on-the-job aircraft maintenance manual and gold standard for aviation students and professionals – now fully updated

For over 60 years, the Standard Aircraft Handbook for Mechanics and Technicians has been the go-to manual for building, maintaining, overhauling, and repairing aircraft of all types. This illustrated manual provides clear, step-by-step procedures for all essential aircraft maintenance and repair tasks. Thoroughly revised to cover the latest advances in the industry, this Eighth Edition includes essential information on composite materials, cutting-edge nondestructive testing, corrosion detection equipment and procedures, and new sections on wood components, aircraft weight and balance, welding, and FAA regulations. New photos, diagrams, tables, and schematics are featured throughout this must-have reference.

Coverage includes:

  • Tools and their proper use
  • Materials and fabricating, including new section on wood
  • Drilling and countersinking
  • Riveting
  • Bolts and threaded fasteners
  • Aircraft plumbing
  • Control cable
  • Electrical wiring and installation
  • NEW - Aircraft weight and balance
  • Nondestructive testing (NDT)
  • Corrosion detection and control
  • Composite materials
  • NEW - FAA regulations and aircraft inspections


Preface xvii
Acknowledgments xix
1 Introduction
1(8)
Fuselage Structure
1(2)
Location Numbering Systems
3(3)
Wing Structure
6(1)
Empennage or Tail Assembly
7(2)
2 Tools And How To Use Them
9(28)
Safety Considerations
9(1)
General-Purpose Hand Tools
10(6)
Hammers
10(1)
Screwdrivers
10(2)
Pliers
12(1)
Punches
13(1)
Wrenches
14(2)
Metal-Cutting Tools
16(7)
Hand Snips
16(1)
Hacksaws
17(2)
Chisels
19(1)
Files
19(3)
Drilling and Countersinking
22(1)
Reamers
22(1)
Layout and Measuring Tools
23(5)
Rules
23(1)
Combination Sets
24(1)
Scriber
24(1)
Dividers and Calipers
24(3)
Slide Calipers
27(1)
Taps and Dies
28(1)
Shop Equipment
29(8)
Holding Devices
30(1)
Squaring Shears
30(1)
Throatless Shears
30(1)
Bar Folder
31(1)
Sheet-Metal Brake
32(1)
Slip Roll Former
33(1)
Grinders
34(1)
Rotary Punch
35(2)
3 Materials And Fabricating
37(58)
Aircraft Woods
37(1)
Wood Substitutions
37(3)
Plywood
37(3)
Laminated Wood
40(1)
Bonding of Wood Structures
40(3)
Inspection of Wood Structures
41(1)
Dry Rot and Decay
41(2)
Adhesive Joints
43(1)
Cracks
43(1)
Compression Failure
43(2)
Surface Crushing
43(1)
Staining
43(1)
Corrosion
43(1)
Slope of a Grain
44(1)
Wood Repairs
44(1)
Repair of Damaged Plywood Structures
45(1)
Aircraft Fabrics
46(3)
Dopes and Finishing Materials
48(1)
Supplemental Type Certificates
49(1)
Minimum Fabric Requirements
49(1)
Fabric Seams
49(1)
Covering Methods
49(1)
Hand Sewing
50(6)
Rib Lacing
50(4)
Fabric Inspection
54(2)
Tears in Fabric
56(1)
Aluminum and Aluminum Alloys
57(3)
Alloy and Temper Designations
58(1)
Cast and Wrought Aluminum Alloy Designation System
59(1)
Aluminum
59(1)
Aluminum Alloys
60(1)
Temper Designation System
60(1)
Characteristics of Aluminum Alloys
60(5)
Nonheat-Treatable Alloys
60(1)
Heat-Treatable Alloys
60(2)
Clad Alloys
62(1)
Annealing Characteristics
62(1)
Typical Uses of Aluminum and Its Alloys
62(1)
Heat Treatment of Aluminum Alloys
63(1)
Identification of Aluminum
64(1)
Handling Aluminum
65(1)
Forming Aluminum Alloys
66(1)
Forming at the Factory
66(1)
Blanking
67(1)
Bending
67(1)
Press-Brake Forming
67(1)
Stretch Forming
68(1)
HydroPress Forming
69(1)
Roll Forming
69(1)
Flexible-Die Forming
69(2)
Machining
71(1)
Drilling
71(1)
Turret Lathes and Screw Machines
71(1)
Milling
72(1)
Routing
72(1)
Forging
72(1)
Casting
73(1)
Chemical Milling
73(1)
Making Straight-Line Bends
74(5)
Bend Allowance
74(3)
Brake or Sight Line
77(2)
J Chart for Calculating Bend Allowance
79(1)
Making Layouts
79(4)
Relief Holes
80(1)
Miscellaneous Shop Equipment and Procedures
80(3)
Magnesium and Magnesium Alloys
83(1)
Heat Treatment of Magnesium Alloys
84(1)
Titanium and Titanium Alloys
84(2)
Titanium Designations
85(1)
Corrosion Characteristics
86(1)
Treatment of Titanium
86(1)
Working with Titanium
86(1)
Machining of Titanium
86(1)
Milling
87(1)
Turning
87(1)
Drilling
87(1)
Tapping
88(1)
Grinding
88(1)
Sawing
88(1)
Cleaning After Machining
88(1)
Shop-Forming Titanium
89(1)
Stress Relief
89(1)
Ferrous Aircraft Metals
89(6)
Identification
89(1)
Types, Characteristics, and Uses of Alloyed Steels
90(3)
Heat Treatment of Ferrous Metals
93(2)
4 Drilling And Countersinking
95(22)
Rivet Hole Preparation
95(7)
Rivet Hole Location
95(1)
Drills
96(2)
Drill Sharpening
98(1)
Drill Points
99(1)
Drilling Equipment
99(3)
Drilling Operations
102(5)
Chucking the Drill
102(1)
Drilling Holes
102(1)
Drill Stops and Drill Bushings
103(1)
Using an Extension Drill
104(1)
Drilling Aluminum and Aluminum Alloys
105(1)
Drilling Titanium and Titanium Alloys
105(1)
Drilling Stainless Steel
106(1)
Deburring
106(1)
Countersinking
107(7)
Types of Countersinking Cutters
107(2)
Countersinking Holes
109(1)
Minimum Countersinking Depth
110(1)
Form Countersinking (Dimpling)
110(3)
100 Degree Combination Predimple and Countersink Method
113(1)
Hole Preparation for Form Countersinking
113(1)
Shaving Flush Head Fasteners
114(1)
Reamers
114(3)
5 Riveting
117(38)
Solid-Shank Rivets
117(5)
Material
117(1)
Rivet Types and Identification
117(5)
Riveting Practice
122(10)
Edge Distance
122(1)
Rivet Length
122(1)
Rivet Spacing
123(1)
Hole Preparation
124(1)
Use of Clecos
125(1)
Driving Solid-Shank Rivets
125(1)
Rivet Sets
126(1)
Bucking Bars
127(1)
Riveting Procedure
128(3)
Blind Bucking
131(1)
Tapping Code
132(1)
Hand Riveting
132(1)
Rivet Squeezers
133(3)
Inspection After Riveting
134(2)
Rivet Removal
136(1)
NACA Method of Double Flush Riveting
136(2)
Blind Rivets
138(7)
Mechanical Locked-Stem Self-Plugging Rivets
140(5)
Removal of Mechanically Locked Blind Rivets
145(1)
Sheet-Metal Repair
145(4)
Damage Removal
145(1)
Repair Material Thickness
146(1)
Rivet Selection
146(1)
Rivet Spacing and Edge Distance
147(1)
Repair Approval
147(1)
Typical Sheet-Metal Repairs
148(1)
Patches
148(1)
Flush Patch
149(6)
6 Welding
155(18)
Welding Processes
155(1)
Types of Weld Joints
155(1)
Parts of a Weld
155(2)
Proportions of a Weld
157(1)
Correct Formation of a Weld
157(1)
Oxyacetylene Welding Equipment
158(1)
Acetylene
158(1)
Oxygen
159(1)
Acetylene and Oxygen Regulators
159(2)
Welding Torches
161(1)
Welding, or Filler, Rod
161(1)
Safety Equipment
161(1)
Welding Gloves
161(1)
Spark Lighter
162(1)
Setting the Pressure
162(1)
Lighting the Torch
163(1)
Oxyacetylene Flames
163(1)
Backfire and Flashback
164(1)
Shutting Down the Welding Apparatus
165(1)
Gas Welding Techniques
165(1)
Holding the Torch
165(1)
Forming the Puddle and Adding Filler Material
166(1)
Torch Motions
166(2)
Reducing Distortion and Residual Stress
168(1)
Weld Quality
169(1)
Gas Welding Aluminum, Magnesium, and Titanium
169(1)
Types of Inert-Gas Welding
169(1)
Metal Inert-Gas (MIG) Welding
170(1)
Advantages of Inert-Gas Welding
170(1)
Soldering and Brazing
170(3)
7 Bolts And Threaded Fasteners
173(32)
Aircraft Bolts
174(1)
General-Purpose Bolts
174(1)
Close-Tolerance Bolts
174(1)
Classification of Threads
174(1)
Identification and Coding
175(1)
Aircraft Nuts
175(6)
Self-Locking Nuts to 250°F
179(1)
High-Temperature Self-Locking Nuts
179(1)
Miscellaneous Nut Types
179(2)
Aircraft Washers
181(1)
Plain Washers
181(1)
Lock Washers
181(1)
Installation of Nuts and Bolts
182(5)
Torque Tables
184(1)
Cotter Pin Hole Line-Up
184(1)
Safetying of Nuts, Bolts, and Screws
184(3)
Cotter Pin Safetying
187(1)
Installation: Bolts, Washers, Nuts, and Cotter Pins
187(1)
Miscellaneous Threaded Fasteners
188(2)
Screws
188(2)
Dzus Fasteners
190(1)
Camloc Fasteners
191(2)
Hi-Lok®, Hi-Tigue®, and Hi-Lite® Fasteners
193(2)
Hi-Lok® Fastening System
193(1)
Hi-Tigue® Fastening System
194(1)
Hi-Lite® Fastening System
195(1)
Installation of Hi-Lok®, Hi-Tigue®, and Hi-Lite® Fasteners
195(5)
Hole Preparation
195(1)
Pin Grip Length
195(1)
Installation Tools
195(3)
Installation Steps for an Interference-Fit Hole
198(1)
Inspection After Installation
199(1)
Removal of the Installed Fastener
200(1)
Lockbolt Fastening Systems
200(3)
Installation Procedure
201(1)
Lockbolt Inspection
202(1)
Lockbolt Removal
202(1)
Blind Bolts
203(2)
Cherry Maxibolt® Blind Bolt System
203(1)
Drive-Nut-Type Blind Bolt
204(1)
8 Aircraft Plumbing
205(22)
Fluid Lines
205(2)
Aluminum Alloy Tubing
205(1)
Steel
205(1)
Titanium 3AL-2.5V
206(1)
Tubing Identification
206(1)
Sizes
206(1)
Flexible Hose
207(2)
Synthetics
207(1)
Rubber Hose
207(1)
Teflon Hose
208(1)
Identification of Hose
208(1)
Size Designation
208(1)
Identification of Fluid Lines
208(1)
Plumbing Connections
209(10)
Flared-Tube Fittings
211(1)
Flareless-Tube Fittings
211(1)
Swaged Fittings
211(2)
Cryofit Fittings
213(1)
Tube Cutting
213(1)
Deburring
213(1)
Tube Bending
213(2)
Tube Flaring
215(2)
Assembling Sleeve-Type Fittings
217(1)
Proof-Testing After Assembly
217(1)
Installing Flexible Hose Assemblies
218(1)
Installing Rigid Tubing
219(8)
Support Clamps
224(1)
Rigid Tubing Inspection and Repair
224(3)
9 Control Cables
227(10)
Cable Assembly
227(3)
Fabricating a Cable Assembly
227(1)
Swaging
227(1)
Nicopress Process
228(2)
Turnbuckles
230(3)
Safety Methods for Turnbuckles
231(1)
Double-Wrap Method
231(2)
Cable Tension Adjustment
233(4)
Cable Guides
233(4)
10 Electrical Wiring And Installation
237(20)
Material Selection
237(3)
Wire Size
238(1)
Stripping Insulation
239(1)
Terminals
240(4)
Aluminum Wire Terminals
242(1)
Connecting Terminal Lugs to Terminal Blocks
242(2)
Wiring Identification
244(1)
Placement of Identification Markings
244(1)
Wire Groups and Bundles
244(7)
Spliced Connections in Wire Bundles
246(1)
Bend Radii
247(1)
Routing and Installations
248(3)
Protection Against Chafing
251(1)
Bonding and Grounding
251(1)
AN/MS Connectors
252(2)
Wire Inspection
253(1)
Electrical Components
254(3)
Switches
254(1)
Relays and Solenoids
254(1)
Fuses
255(1)
Circuit Breakers
255(2)
11 Aircraft Drawings
257(8)
Orthographic Projection
257(1)
Working Drawings
257(2)
Detail Drawing
258(1)
Assembly Drawing
258(1)
Installation Drawing
259(1)
Title Block
259(1)
Bill of Material
260(1)
Other Data
260(1)
Sectional Views
260(1)
The Lines on a Drawing
261(1)
Rivet Symbols Used on Drawings (Blueprints)
262(3)
12 Nondestructive Testing (Ndt) Or Nondestructive Inspection (Ndi)
265(12)
Visual Inspection
265(1)
NDT Beyond Visual Inspection
266(11)
Liquid Penetrant Inspection
266(1)
Eddy-Current Inspection
267(2)
Ultrasonic Inspection
269(2)
Phased Array Inspection
271(1)
Magnetic Particle Inspection
271(1)
Radiography
272(2)
Tap or Coin Test
274(1)
Thermography
275(1)
Shearography
275(2)
13 Corrosion Detection And Control
277(12)
Types of Corrosion
277(1)
Direct Chemical Attack
278(1)
Electrochemical Attack
278(1)
Forms of Corrosion
279(4)
Surface Corrosion
279(1)
Filiform Corrosion
279(2)
Pitting Corrosion
281(1)
Intergranular Corrosion
281(1)
Exfoliation Corrosion
282(1)
Stress Corrosion
283(1)
Fretting Corrosion
283(1)
Effects of Corrosion
283(1)
Corrosion Control
284(1)
Inspection Requirements
285(1)
Corrosion Prevention
286(1)
Corrosion-Prone Areas
286(1)
Corrosion-Removal Techniques
286(1)
Surface Damage by Corrosion
287(2)
14 Composites
289(20)
Introduction
289(1)
Definition of Composite Materials
289(1)
Major Components of a Laminate
289(1)
Types of Fiber
290(1)
Fiberglass
290(1)
Carbon
290(1)
Kevlar®
290(1)
Fiber Forms
291(1)
Roving
291(1)
Unidirectional (Tape)
291(1)
Bidirectional (Fabric)
292(1)
Resin Systems
292(1)
Mixing Two-Part Resin Systems
293(1)
Curing Stages of Thermosetting Resins
293(1)
Dry Fiber and Prepreg
293(1)
Adhesives
294(1)
Film Adhesives
294(1)
Paste Adhesives
294(1)
Foaming Adhesives
295(1)
Honeycomb Sandwich Structures
295(1)
Laminate Structures
296(2)
Damage and Defects
298(1)
Delamination and Debonds
299(1)
Resin Rich or Starved
299(1)
Fiber Breakage
299(1)
Matrix Imperfections
299(1)
Moisture Ingress
299(1)
Vacuum Bagging Techniques
299(2)
Release Agents
300(1)
Bleeder Ply
300(1)
Peel Ply
300(1)
Layup Tapes
300(1)
Perforated Release Film
300(1)
Solid Release Film
300(1)
Breather Material
300(1)
Vacuum Bag
301(1)
Curing and Curing Equipment
301(1)
Oven
301(1)
Autoclave
301(1)
Heat Bonder
301(1)
Types of Layups for Repair
301(3)
Wet Layup
303(1)
Prepreg Layup
303(1)
Repairs of Honeycomb and Laminate Structures
304(2)
Honeycomb Sandwich Repair
304(1)
Repair of Laminate Structure
304(2)
Specialty Fasteners Used for Composite Structures
306(1)
Fastener Materials
307(1)
Drilling
307(1)
Countersinking
307(2)
15 Standard Parts
309(36)
Standard Parts Identification
309(1)
Standard Parts Illustrations
310(25)
Additional Standard Parts (Patented)
335(10)
16 Weight And Balance
345(16)
Introduction
345(16)
FAA Requirements
345(1)
Weight and Balance Terminology
346(1)
Aircraft Weighing
347(14)
17 Regulations, Publications, Maintenance Forms, And Records
361(12)
Definitions
361(1)
Maintenance-Related Regulations
361(3)
Advisory Circulars (AC)
364(1)
Airworthiness Directives (AD)
365(1)
Aircraft Specifications
365(1)
Type Certificate Data Sheets (TCDS)
365(1)
Supplemental Type Certificates
365(1)
Manufacturers' Published Data
366(1)
Service Bulletins (SB)
367(1)
Forms
368(1)
Airworthiness Certificates
368(1)
FAA Form 337---Major Repair and Alteration
368(1)
Records
368(5)
Temporary Records
368(3)
Permanent Records
371(2)
Appendix 373(4)
Glossary 377(6)
Index 383
Dr. Ronald Sterkenburg is a professor at the School of Aviation Technology and Transportation at Purdue University. He started teaching at Purdue University in 1999 after a 20-year career in the Royal Netherlands and US Navy. Dr. Sterkenburg is the author or co-author of 13 books and more than 60 publications in national and international journals and conference proceedings. He is a certificated A & P mechanic, holds an Inspection Authorization (IA) and performs the duties of a Designated Mechanic Examiner (DME).

Peng Hao Wang is an assistant professor of aviation technology at Purdue Polytechnic and researches the use of composite materials to improve modern aircraft design and maintenance. Wang earned his bachelors degree, masters degree, and Ph.D. at Purdue, studying under Ronald Sterkenburg, professor of aviation technology.