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El. knyga: Staying Lean: Thriving, Not Just Surviving, Second Edition

4.80/5 (10 ratings by Goodreads)
, (University of Buckingham), (Medical College of Georgia, Augusta, Georgia, USA),
  • Formatas: 282 pages
  • Išleidimo metai: 15-Nov-2017
  • Leidėjas: Productivity Press
  • Kalba: eng
  • ISBN-13: 9781439826188
Kitos knygos pagal šią temą:
  • Formatas: 282 pages
  • Išleidimo metai: 15-Nov-2017
  • Leidėjas: Productivity Press
  • Kalba: eng
  • ISBN-13: 9781439826188
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"In my first contracts with Professor Peter Hines at Cardiff University and Chris Butterworth at S.A. Partners. I became convinced that the holistic approach they had developed was the concept I had sought. After having worked with them for many years now and seen the great successses we have achieved at Congent Power, I am even more convinced that this is the way a business (any business---and not just automotive) should be run."---Marcel Schabos, Cogent Power MD, 2003-2007

The first edition of this highly acclaimed publication received a Shingo Research and Professional Publication Prize in 2009. Explaining how to create and sustain a Lean business, it followed Cogent Power's first two Lean Roadmaps along their journey.

Since then, much has changed. Several members of Cogent Power's senior management have moved on, steel prices have declined, and the credit crisis has sparked an unstable global economy. Set against these developments, Staying Lean: Thriving, Not Just Surviving, Second Edition reports on Cogent Power's response to these issues---detailing how they worked through their third Lean Roadmap.

Focusing on how to sustain change, the new edition of this bestselling reference illustrates the experience of a multi-national company that successfully implemented Lean in its manufacturing and commercial operations. Based on a model of sustainable change, the text defines by example the elements of successful Lean management that are often difficult to emulate as well as the more visible features of process management.

Recenzijos

In my first contacts with Professor Peter Hines at Cardiff University and Chris Butterworth at S.A. Partners, I became convinced that the holistic approach they had developed was the concept I had sought. After having worked with them for many years now and seen the great successes we have achieved at Cogent Power, I am even more convinced that this is the way a business (any businessand not just automotive) should be run. Marcel Schabos, Cogent Power MD, 20032007

List of Figures
ix
Foreword xiii
Preface xv
Acknowledgments xvii
About the Authors xix
SECTION I THE JOURNEY TO LEAN
1(32)
1 Lean Vision and Principles
3(20)
The Five Lean Principles
4(1)
Understanding Value and Waste
5(1)
Muda (Waste)
6(1)
Mura (Unevenness)
6(2)
Muri (Overburden)
8(2)
Going Lean and Staying Lean
10(5)
Thinking It Through
14(1)
The Sustainable Lean Iceberg
15(8)
Strategy and Alignment
15(2)
Leadership
17(1)
Behavior and Engagement
18(5)
2 Company Background
23(10)
The Road to Lean
23(1)
Company History
24(5)
Cogent Power (UK) Ltd
26(1)
Cogent Power (Sweden) A.B.
26(1)
Cogent Power (Canada) Inc.
26(3)
The Challenge Facing Cogent
29(4)
SECTION II BELOW THE WATERLINE
33(92)
3 Strategy and Alignment
35(26)
Cascading the Strategy into the Business
39(18)
P Planning
42(10)
D Doing Phase
52(2)
C Check Phase
54(2)
A Act Phase
56(1)
Summary
57(4)
4 Leadership
61(28)
Level 5 Leadership
63(23)
Situational Leadership
66(1)
Distributed or Dispersed Leadership
67(19)
Summary
86(3)
5 Behavior and Engagement
89(36)
Changing the Organization
91(3)
Overcoming Resistance to Change
94(3)
Lean Behaviors
97(18)
Organizational Culture
98(3)
National Culture
101(3)
Changing Behaviors
104(6)
Involving the Unions
110(1)
Motivation for Change
111(4)
Engagement
115(6)
Summary
121(4)
SECTION III ABOVE THE WATERLINE
125
6 Processes
127(36)
Eliminating Waste in the Order Fulfillment Process
133(2)
Identifying Waste in the Order Fulfillment Process
135(4)
From Current State to Future State
139(4)
Adding Value in the Order Creation (Sales) Process
143(16)
Understanding the Voice of the Customer
147(5)
Conducting the Survey
152(5)
Mapping the Sales Process
157(2)
Summary
159(4)
7 Technology, Tools, and Techniques
163
Lean Tools and Techniques: An Overview
164(4)
Lean Tools for Managing Lean Enterprises
168(11)
5S: Workplace Organization
169(3)
Visual Management
172(7)
Lean Tools for Operating a Lean Enterprise
179(13)
Mapping
181(3)
Standardized Work
184(2)
Total Productive Maintenance
186(2)
Availability
188(1)
Performance
188(1)
Quality
189(1)
Single-Minute Exchange of Die (SMED)
190(2)
Just-in-Time (JIT)
192(5)
Pull Systems
192(3)
Kanbans
195(2)
Jidoka
197
Peter Buckley, Pauline Found, Gary Griffiths, Glynn Harrison