Preface |
|
xiii | |
Acknowledgments |
|
xvii | |
1 Introduction |
|
1 | (3) |
2 Sterilization |
|
4 | (11) |
|
|
5 | (1) |
|
|
5 | (1) |
|
Low-Temperature Sterilization Technologies |
|
|
6 | (1) |
|
Ethylene Oxide Gas Sterilization |
|
|
6 | (1) |
|
Hydrogen Peroxide Gas Plasma |
|
|
7 | (1) |
|
Disinfection and Surface Sterilization Using Peracetic Acid |
|
|
7 | (1) |
|
|
8 | (1) |
|
|
8 | (1) |
|
|
9 | (1) |
|
|
9 | (1) |
|
Vaporized Hydrogen Peroxide (VHP*) |
|
|
9 | (1) |
|
|
9 | (1) |
|
|
10 | (1) |
|
|
10 | (1) |
|
|
10 | (1) |
|
|
10 | (1) |
|
Sterilization Cycle Verification |
|
|
11 | (1) |
|
|
11 | (4) |
3 Sterile Manufacturing Facilities |
|
15 | (2) |
4 Sanitary Process Piping and Equipment |
|
17 | (32) |
|
|
18 | (1) |
|
Standard Operating Procedures - cGMP Installations |
|
|
19 | (1) |
|
|
19 | (1) |
|
|
20 | (1) |
|
|
20 | (1) |
|
|
21 | (1) |
|
Pressure Transmitter (Various Sources) |
|
|
21 | (1) |
|
Temperature Transmitter (Various Sources) |
|
|
21 | (4) |
|
Standard Operating Procedures - cGMP Installations |
|
|
25 | (5) |
|
|
30 | (2) |
|
|
32 | (7) |
|
|
33 | (6) |
|
|
39 | (2) |
|
|
41 | (3) |
|
|
44 | (3) |
|
Automatic Orbital Welding |
|
|
47 | (2) |
|
Weld Acceptance Criteria for Automatic Orbital Weld Qualifications |
|
|
47 | (2) |
5 Passivation |
|
49 | (14) |
|
In-house Passivation Using Vats |
|
|
51 | (2) |
|
|
53 | (1) |
|
Astro Pak UltraPass Gel Passivation |
|
|
53 | (1) |
|
|
54 | (3) |
|
Control of Passivated Items |
|
|
57 | (1) |
|
Preparing, Testing, and Adjusting Cleaning and Passivation Chemicals (Passivation in Vats) |
|
|
58 | (5) |
6 Chilled Water System |
|
63 | (21) |
|
|
65 | (10) |
|
|
75 | (3) |
|
Installation Verification - X Ton Chiller System |
|
|
78 | (3) |
|
System Startup - X Ton Chiller |
|
|
81 | (1) |
|
Functional Testing - X Ton Chiller |
|
|
82 | (2) |
7 Clean-In-Place (CIP) Systems |
|
84 | (11) |
|
|
86 | (1) |
|
Product and Process User Requirements |
|
|
86 | (1) |
|
Process Quality Requirements |
|
|
86 | (1) |
|
Process Parameter Requirements |
|
|
87 | (4) |
|
Installation User Requirements 87 Operational Requirements |
|
|
91 | (4) |
8 Computerized Automated Systems |
|
95 | (75) |
|
Functional Requirement Specification |
|
|
95 | (1) |
|
Process Automation System |
|
|
95 | (1) |
|
EMS User Requirement Specification |
|
|
96 | (2) |
|
|
96 | (1) |
|
|
97 | (1) |
|
|
97 | (1) |
|
|
97 | (1) |
|
|
97 | (1) |
|
|
97 | (1) |
|
|
98 | (1) |
|
Power Distribution Panels |
|
|
98 | (1) |
|
|
98 | (1) |
|
|
98 | (1) |
|
|
98 | (1) |
|
|
99 | (1) |
|
|
99 | (2) |
|
|
99 | (1) |
|
|
99 | (1) |
|
Graphical Screen Navigation |
|
|
99 | (1) |
|
Client EMS Area Graphical Screens |
|
|
99 | (2) |
|
Graphical Control Screens |
|
|
99 | (2) |
|
|
101 | (1) |
|
Interfaces to Other Systems |
|
|
101 | (1) |
|
|
101 | (1) |
|
|
101 | (1) |
|
|
101 | (1) |
|
|
101 | (1) |
|
|
101 | (1) |
|
|
101 | (1) |
|
|
102 | (1) |
|
|
102 | (1) |
|
Functional Requirement Specification |
|
|
102 | (1) |
|
GLC Environmental Monitoring System |
|
|
102 | (1) |
|
|
103 | (2) |
|
|
104 | (1) |
|
|
104 | (1) |
|
|
104 | (1) |
|
|
104 | (1) |
|
|
105 | (1) |
|
|
105 | (1) |
|
|
105 | (1) |
|
|
105 | (1) |
|
|
105 | (1) |
|
|
105 | (1) |
|
GLC EMS Area Graphical Screen |
|
|
105 | (1) |
|
Global Logistics Center (GLC) Environmental Monitoring System |
|
|
105 | (1) |
|
|
105 | (1) |
|
Interfaces to Other Systems |
|
|
106 | (1) |
|
|
106 | (1) |
|
|
106 | (1) |
|
|
106 | (1) |
|
|
106 | (1) |
|
|
106 | (1) |
|
|
106 | (1) |
|
|
106 | (1) |
|
|
107 | (1) |
|
|
107 | (1) |
|
Software Module Design Specification |
|
|
107 | (1) |
|
Functional Requirement Specification |
|
|
108 | (1) |
|
Process Automation System |
|
|
108 | (1) |
|
|
109 | (2) |
|
|
109 | (2) |
|
|
109 | (1) |
|
|
110 | (1) |
|
|
110 | (1) |
|
|
111 | (1) |
|
|
111 | (1) |
|
|
111 | (1) |
|
|
111 | (3) |
|
|
111 | (1) |
|
PAS System Overview Screen |
|
|
112 | (1) |
|
Graphical Screen Navigation |
|
|
112 | (1) |
|
Graphical Control Screens |
|
|
112 | (1) |
|
|
113 | (1) |
|
Interfaces to Other Systems |
|
|
113 | (1) |
|
|
113 | (1) |
|
|
114 | (1) |
|
|
114 | (1) |
|
|
114 | (1) |
|
|
114 | (1) |
|
|
114 | (1) |
|
|
114 | (1) |
|
|
114 | (1) |
|
Software Design Specification |
|
|
115 | (1) |
|
|
115 | (1) |
|
Enabling and Disabling of the Gateway Default Server Interface |
|
|
115 | (1) |
|
Temperature Sensor Settings |
|
|
116 | (1) |
|
|
116 | (1) |
|
Software Design Specification |
|
|
116 | (2) |
|
|
116 | (2) |
|
Module Classes and Control Modules |
|
|
116 | (1) |
|
Virtual Differential Pressure Alarm Disable |
|
|
116 | (1) |
|
Room Condition Indication |
|
|
117 | (1) |
|
|
117 | (1) |
|
|
118 | (56) |
|
WFI Still Equipment Module Class |
|
|
118 | (8) |
|
WFI Silo Equipment Module Class |
|
|
126 | (17) |
|
|
126 | (17) |
|
WFI Primary Loop Equipment Module Class |
|
|
143 | (12) |
|
|
143 | (12) |
|
WFI Supply Header Equipment Module Class |
|
|
155 | (1) |
|
|
155 | (7) |
|
Electrical - Controls Equipment Specifications |
|
|
162 | (3) |
|
|
165 | (1) |
|
|
165 | (5) |
9 Personal Protective Equipment (PPE) and Process Flow |
|
170 | (2) |
10 Sterile Aseptic Processing |
|
172 | (2) |
11 Integrated Facility Design |
|
174 | (6) |
|
|
178 | (2) |
|
|
178 | (1) |
|
|
178 | (1) |
|
|
179 | (1) |
|
|
179 | (1) |
12 Barriers and Isolators |
|
180 | (3) |
|
Isolator Design Considerations |
|
|
181 | (2) |
13 Guidelines for Statistical Procedure |
|
183 | (11) |
|
Process Capability Analysis |
|
|
184 | (2) |
|
|
186 | (1) |
|
|
187 | (3) |
|
Attribute and Variable Sampling Plans |
|
|
187 | (1) |
|
Variable Sampling Plans - ANSI Z1.9 |
|
|
188 | (1) |
|
|
188 | (2) |
|
Transformation of Non-normal Data (Normalization) |
|
|
190 | (1) |
|
|
190 | (1) |
|
Failure Mode and Effect Analysis (FMEA) |
|
|
191 | (3) |
|
Calculating or Recalculating Control Limits |
|
|
193 | (1) |
14 Calibration |
|
194 | (11) |
|
Contingency Plan/Disaster Recovery |
|
|
204 | (1) |
15 Cleaning Validation |
|
205 | (13) |
|
New Products and Product Changes |
|
|
208 | (1) |
|
Cleaning Processes and Changes |
|
|
208 | (2) |
|
Risk Assessment/Matrix Approach |
|
|
209 | (1) |
|
|
209 | (1) |
|
Cleaning Processes (Manual and Automated) |
|
|
210 | (1) |
|
|
210 | (1) |
|
Cleaning Validation Life Cycle - Cleaning Method Development |
|
|
211 | (1) |
|
Strategy for Process Controls |
|
|
211 | (1) |
|
Worst-Case Identification - Product/Component |
|
|
211 | (5) |
|
|
212 | (1) |
|
Validation Tests/Inspections - Visual Inspection |
|
|
212 | (1) |
|
|
212 | (1) |
|
|
213 | (1) |
|
|
213 | (1) |
|
|
213 | (1) |
|
|
214 | (1) |
|
|
214 | (1) |
|
|
214 | (1) |
|
|
214 | (1) |
|
|
214 | (1) |
|
|
214 | (1) |
|
|
215 | (1) |
|
|
215 | (1) |
|
Cleaning Agents/Sanitizer Validation Studies |
|
|
215 | (1) |
|
|
216 | (1) |
|
|
216 | (1) |
|
|
217 | (1) |
|
Additional Hold Times/Cleaning Frequencies |
|
|
217 | (1) |
|
Continuous Process Verification |
|
|
217 | (1) |
|
|
217 | (1) |
16 Validation of Filling Equipment |
|
218 | (6) |
|
|
223 | (1) |
17 Manufacturing Process Validation |
|
224 | (8) |
|
Stage 2 - Process Qualification |
|
|
229 | (3) |
Appendix A Installation Test Plans |
|
232 | (3) |
Appendix B Operational Tests Plans |
|
235 | (3) |
Appendix C WFI Turbulence Flow Requirements |
|
238 | (1) |
Appendix D Water For Injection (WFI) - Design Requirements |
|
239 | (13) |
|
|
240 | (1) |
|
|
241 | (11) |
|
|
241 | (1) |
|
Product and Process User Requirements |
|
|
241 | (2) |
|
|
241 | (2) |
|
|
243 | (1) |
|
|
244 | (1) |
|
|
244 | (1) |
|
|
244 | (1) |
|
|
244 | (1) |
|
|
244 | (1) |
|
|
245 | (1) |
|
Construction Requirements |
|
|
246 | (1) |
|
|
247 | (1) |
|
|
247 | (1) |
|
|
247 | (1) |
|
|
248 | (2) |
|
Process Constraints and Limitations |
|
|
248 | (1) |
|
|
248 | (1) |
|
|
249 | (1) |
|
|
250 | (1) |
|
|
250 | (1) |
|
|
250 | (1) |
|
Training and Documentation Requirements |
|
|
250 | (2) |
Appendix E Solution Transfer System (STS) - Design Requirements |
|
252 | (7) |
|
|
253 | (2) |
|
Bulk Powder Handling System |
|
|
255 | (4) |
Glossary |
|
259 | (2) |
Nomenclature |
|
261 | (2) |
References |
|
263 | (4) |
Further Reading |
|
267 | (68) |
Index |
|
335 | |