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Total Plant Performance Management:: A Profit-Building Plan to Promote, Implement, and Maintain Optimum Performance Throughout Your Plant [Kietas viršelis]

(Integrated Systems Inc., Knoxville, TN, USA)
  • Formatas: Hardback, 286 pages, aukštis x plotis: 234x151 mm, weight: 600 g
  • Išleidimo metai: 12-Jan-1999
  • Leidėjas: Gulf Publishing
  • ISBN-10: 0884158772
  • ISBN-13: 9780884158776
Kitos knygos pagal šią temą:
  • Formatas: Hardback, 286 pages, aukštis x plotis: 234x151 mm, weight: 600 g
  • Išleidimo metai: 12-Jan-1999
  • Leidėjas: Gulf Publishing
  • ISBN-10: 0884158772
  • ISBN-13: 9780884158776
Kitos knygos pagal šią temą:
Mobley explains his continuous-improvement program that integrates all plant functions into a single, focused effort. His basic premise is that all corporate functions from the board room to the shipping department, though apparently not the cafeteria or the rest rooms, must share a common vision and work together efficiently. He begins by asserting America's glorious place in the world market, then discusses such elements of the plan as good business, equipment reliability, effective organization, employee involvement, training, operating dynamics analysis, and maintenance improvement. No bibliography. Annotation c. by Book News, Inc., Portland, Or.

Total Plant Performance Management (TPPM) is an unparalleled continuous-improvement program that integrates all plant functions into a single focused effort. The fundamental premise is that all corporate functions, from the boardroom to the shipping department, must share a common vision and effectively work together. This book details TPPM's proven method of implementing continuous improvement throughout your total corporation, not just in certain departments. It shows you how to promote, implement, and maintain continuous improvement; effectively involve all employees; train people the right way; measure equipment reliability and improve maintenance; design and select machines; organize employees within the TPPM plant; avoid plan failure; and analyze the operating dynamics of critical process systems.

Recenzijos

The book provides step-by-step logic for developing, implementing and maintaining a TPPM program and explains how to justify one. (Plant Services)

Preface vii
Chapter 1: Can America Compete in the World Market?
1(41)
Industry Perception
1(11)
Other Factors
12(1)
MIT Analysis
13(2)
Japanese Management Methods
15(6)
What Must We Do? -- TPPM Program Implementation
21(1)
What Does TPPM Require of My Plant?
21(12)
Implementing Continuous Improvement
33(4)
Where to Start
37(4)
Conclusion
41(1)
Chapter 2: Back to Basics
42(22)
There Are No Silver Bullets
42(4)
Self-discipline
46(2)
Enforced Discipline
48(1)
A Holistic Approach Is Needed
49(1)
Employee Involvement
50(1)
Effective Use of Small-Group Activities
51(1)
Equipment Reliability and Utilization
51(1)
Return-on-investment
52(1)
Improvement of Basics
52(11)
Optimum Plant Performance
63(1)
Conclusion
63(1)
Chapter 3: It's Good Business
64(12)
Value Wins
64(1)
Bureaucracy
65(2)
The Bottom Line Is More Than Profit
67(2)
Leadership
69(2)
Counting on People
71(1)
Benefits of Total Plant Performance Management
71(4)
Conclusion
75(1)
Chapter 4: Equipment Reliability
76(10)
Measurement of Reliability
77(1)
Overall Equipment Effectiveness
77(1)
Life Cycle Costs
78(4)
Machine Design and Selection
82(3)
Conclusion
85(1)
Chapter 5: Effective Organization
86(18)
The TPPM Organization
88(10)
Typical TPPM Organization
98(5)
Conclusion
103(1)
Chapter 6: Employee Involvement
104(8)
Empowerment
105(1)
Small-Group Activities
106(2)
Total Employee Involvement
108(3)
Conclusion
111(1)
Chapter 7: Operating Dynamics Analysis
112(27)
Plant Optimization Tool
112(1)
Benchmarking Equipment Reliability
113(3)
It's Not Just Predictive Maintenance
116(1)
Limitations of Predictive Maintenance
116(5)
It Starts with the Design
121(13)
Acquiring Vibration Data
134(1)
Interpreting Operating Dynamics
134(4)
Conclusion
138(1)
Chapter 8: Train, Train, and Retrain
139(21)
Basic Knowledge
139(3)
Training Program
142(7)
Initial Training Requirements
149(10)
Long-Term Training Program
159(1)
Conclusion
159(1)
Chapter 9: Selling Continuous Improvement
160(8)
Formulate Concise Goals and Objectives
160(2)
Know Your Audience
162(1)
Forget Your Prejudices
163(1)
Create an Implementation Plan
164(1)
Take a Holistic View
165(1)
Get Absolute Buy-in
166(1)
Conclusion
167(1)
Chapter 10: Implementation
168(19)
Program Development
169(1)
Plant Evaluation
169(12)
Program Plan Development
181(5)
Conclusion
186(1)
Chapter 11: Maintenance Improvement
187(57)
Maintenance Methods
188(7)
Role of Maintenance Organization
195(8)
Predictive Maintenance Program
203(15)
Selecting the Best Predictive Maintenance Systems
218(13)
Predictive Maintenance Organization
231(2)
Developing a Predictive Maintenance Program
233(9)
Modification of Program
242(1)
Conclusion
243(1)
Appendix: Sample TPPM Program Plan 244(37)
Index 281
Mr. Mobley is president and CEO of Integrated Systems Inc. of Knoxville, Tenn. He has written numerous publications on such topics as plant performance, maintenance engineering, maintenance management, and predictive maintenance. He is also a contributing editor for Plant Services magazine.